Digital Solutions For Smart Painting Production
We are Chuangzhi Coating will present a new solutions for efficient and smart production and our focus will be on digital technology for networked production processes of coating production line. We have lots of customers from across the world, most of them from the automotive ,furniture , cookware, metal industry.
As a world market leader, not just in paint unit, we know the processes in coating production line , and we know what is important. We combine this expertise with our software skills to develop applications for optimizing production processes in powder coating or liquid painting. Our customers will see the results during our cooperation.
At our manufacture site, a cross-departmental software competence center, around 10 experts work on innovative applications for coating technology. Among them is the digital maintenance assistant, coating equipment maintenance. It shows maintenance dates for components in various workpiece paint shops, for instance for robots, pumps or valves etc. In addition, it provides access to instructions and creates a maintenance history. Another example to be showcased is the analytics software, coating equipment analytics. It records all data from the coating production line process, creating a ‘digital fingerprint’ for each painted workpiece. It contains lots of information, for example how about the robots’ movements, what is the volume of the paint consumption, and where is the exact position of each big size or small workpiece during painting process. In the event of facing a quality problem, the cause can be determined immediately using the recorded data.
The trend for workpiece colors is toward customization. We has developed the pioneering process for the two-tone painting of substance bodies. Aside from saving manufacturing time and energy, it also generates less waste. In this overspray-free painting process, a robot applies the contrasting or accent color so accurately that no overspray is produced. Our technology also offers benefits in the painting of electric vehicles. These often have a higher structure to accommodate the battery in the vehicle floor. Two-tone painting makes them look flatter. Aside from overspray-free painting, our concept will also feature other automation solutions for paint application, sealing and cleaning of car bodies.
Talking about the importance of overspray-free painting, our expert says: “Applying sharp lines of painting enables us to forge new paths in paint application and offer carmakers a very significant productivity benefits. This process sets us apart from our competitors among coating production line manufacturers.”
Another topic about the innovation technology is purification of polluted exhaust air, generated in industrial coating production processes. Thanks to the latest generation of environmental technology systems, it is now possible not only to comply with but even to stay below the increasingly stringent emission limits.