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Attractive provides PUNJAB STAINLESS STEEL INDUSTRIES with Non-stick Cookware Coating Production Line
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- Time of issue:2019-01-24
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(Summary description)AtPunjabStainlessSteelIndustries,theystrivetoleadintheinvention,developmentandmanufactureoftheindustry'smostadvancedStainlessSteelCookware,Hollowware,PressureCooker,Restaurantware,KitchenwareandalltheStainlessSteelandAluminumItems.FromitsinceptionSince1947,PunjabStainlessSteelIndustrieshasbeenbasedonasetoffundamentalvalues. Abenchmarkforqualityontheinternationalmarket,PunjabStainlessSteelIndustrieshasalwaysanticipatedtheneedtoensureongoingimprovementinqualitystandards,investingwherevernecessarytoexceedcustomerexpectationsandsetthebarhigherintherelevantmarket. Attractivehasbeenfocusingonthefieldofcustomizedautomationproductionlinefor25years,whichintegratesr&d,production,salesandservice.Attractivecandesignproductionlineaccordingtotheactualsituationofcustomer,andprovidecustomerswithsatisfactoryproductsandservices.RecentlysuppliedPunjabStainlessSteelIndustriesaNon-stickCookwareCoatingProductionLinetoenhanceproductivityandenableincreasedflexibilityinviewofchangingmarkettrendsandcustomerneeds. TechnologicalProcess:A.ProcessFlow (aluminumpotwashing)Loading→Alkaliwashing→Washing→Neutralizing→Washing→Hotwaterwashing→Blowwater→Drying→Cooling→UnloadingB.ProcessFlow(stainlesssteelpotwashingcommonlyusewithaluminumwashingline)Loading→Degreasing→Washing→Washing→Hotwaterwashing→Blowwater→Drying→Cooling→UnloadingC.SandblastingProcessFlowLoading→Sandblasting→UnloadingD.SprayingLineProcessLoading→Automaticdedusting→Preheating→Sprayprimer→Transferworkpiece→Drying→Fastcooling→Transferworkpiece→Automaticdedusting→Preheating→Spraymiddleandtoppaint→Turntohigh-temp.line→Lowtemp.Volatilization→Heatingphase→High-temp.curing→Strongcooling→Unloading Thebenifitsofthewholeproductionline:1.Thesprayingboothequippedwithmulti-stagesprinklersystemtoreduce30%ofthepaintmistintheexhaustgasofthesprayboothandalsoreducethecleaningdepositcost 2.Trackingsprayhashighspeedreaction,fixedsprayireducethepaintconsumption,atamountcansavingthe10%ofthepaint. 3.Usingthewasteheatofthehightemperaturefurnace,throughthehotchamberexchangerofthedryingfurnace,toachievetheeffectofenergysaving 4.Thethree-stagedesignofthehigh-temperaturefurnacepreventstheheatinthefurnacefromdissipatingthroughtheconveyorbelt,andthetransitionmechanismensuresthesmoothtransportationandlong-termoperationstability 5.Innerpaintlineandceramicinnerpaintprocesscanbequicklyconvertedtosaveprocesstime 6.Wholelinewithlessemptychain,reducethenumberoffixtures 7.Theconveyorbeltwithheightentype,whichis60mmhigherthanthetraditionalchain,soastostrengthenthestabilityoftheconveyorbeltandreducetheworkpieceshaking. 8.Outerspraylineequippedwithworkpiecerotationdevicetomaketheworkpiecerotationstableanduniform,ensurethepaintingqualityandgoodappearance. 9.Hightemperaturefurnaceexhaustadoptsvariablefrequencypowerexhaust,reasonabledistribution,atthesametimetomeetallkindsofcoatingandceramicoilprocessrequirements OurcustomerusesthefollowingproductsSandblastingEquipment1.Oneautomaticsandblastingmachineoutput:castingaluminum600pcs/h(subjecttostandardworkpiece) 2.Consistedofhostmachine,exhaustanddustremoval,HElevatormechanism 3.Consistedofbigturntablerotatingmechanism,smallturntablerotatingmechanism,spraygunswingmechanism,sandblastingchamber,etc 4.Max.limitedkeepworkpiecesandblastinguniformity,Toachieveidealsurfaceeffect PreheatingOven1.Hotaircirculatingheatingchamber,placedontopofmainbody 2.Thermalinsulationlayer:aluminumsilicatewool 3.Externaltypeairdraftandblowingduct,1mmgalvanizedplate（Connectedwithovenbodyforhotaircirculation） 4.Singlestagefiredesign,canbeautomaticallycontrolledwhenheatingorkeepingwarm 5.Lackingflameinductionsecuritysystemcansupervisethesprayedgasislightornot WaterCurtainSprayBooth1.Stopthepaintparticles,whichflyoutoffworkpiece,fromspreadingintoworkshoptopolluteenvironment. 2.Canconcentratethepollutantsonalocalposition,meanthatallkindsofpollutants,orcontaminantscanbemixedinthewaterbasinatthesametime 3.Addingalittleofchemicalagent(oildispersant),thewasteoilparticlescanbeconcentratedintoablocktoclean 4.Easydisassemblytypeinspectiondoor,convenientforcleaningandinspection 5.Smoothwatercurtain,convenientforwaterflowflatlydownintowatertankTheCentralElectricControlCabinet1.Controltheoperationofpre-treatmentanddryingoven 2.Electricalcomponentsandprotectiondevices,whichmostadopt MITSUBISHI,LG,Schneiderandotherimportedbrandaccessories 3.Thefactorywiring、installationandcommissioning 4.Emergencystopdevice
Attractive provides PUNJAB STAINLESS STEEL INDUSTRIES with Non-stick Cookware Coating Production Line
Attractive supplied Punjab Stainless Steel Industries a Non-stick Cookware Coating Production Line to enhance productivity and enable increased flexibility in view of changing market trends and custom
Attractive provides PUNJAB STAINLESS STEEL INDUSTRIES with Non-stick Cookware Coating Production Line
(Summary description)AtPunjabStainlessSteelIndustries,theystrivetoleadintheinvention,developmentandmanufactureoftheindustry'smostadvancedStainlessSteelCookware,Hollowware,PressureCooker,Restaurantware,KitchenwareandalltheStainlessSteelandAluminumItems.FromitsinceptionSince1947,PunjabStainlessSteelIndustrieshasbeenbasedonasetoffundamentalvalues. Abenchmarkforqualityontheinternationalmarket,PunjabStainlessSteelIndustrieshasalwaysanticipatedtheneedtoensureongoingimprovementinqualitystandards,investingwherevernecessarytoexceedcustomerexpectationsandsetthebarhigherintherelevantmarket. Attractivehasbeenfocusingonthefieldofcustomizedautomationproductionlinefor25years,whichintegratesr&d,production,salesandservice.Attractivecandesignproductionlineaccordingtotheactualsituationofcustomer,andprovidecustomerswithsatisfactoryproductsandservices.RecentlysuppliedPunjabStainlessSteelIndustriesaNon-stickCookwareCoatingProductionLinetoenhanceproductivityandenableincreasedflexibilityinviewofchangingmarkettrendsandcustomerneeds. TechnologicalProcess:A.ProcessFlow (aluminumpotwashing)Loading→Alkaliwashing→Washing→Neutralizing→Washing→Hotwaterwashing→Blowwater→Drying→Cooling→UnloadingB.ProcessFlow(stainlesssteelpotwashingcommonlyusewithaluminumwashingline)Loading→Degreasing→Washing→Washing→Hotwaterwashing→Blowwater→Drying→Cooling→UnloadingC.SandblastingProcessFlowLoading→Sandblasting→UnloadingD.SprayingLineProcessLoading→Automaticdedusting→Preheating→Sprayprimer→Transferworkpiece→Drying→Fastcooling→Transferworkpiece→Automaticdedusting→Preheating→Spraymiddleandtoppaint→Turntohigh-temp.line→Lowtemp.Volatilization→Heatingphase→High-temp.curing→Strongcooling→Unloading Thebenifitsofthewholeproductionline:1.Thesprayingboothequippedwithmulti-stagesprinklersystemtoreduce30%ofthepaintmistintheexhaustgasofthesprayboothandalsoreducethecleaningdepositcost 2.Trackingsprayhashighspeedreaction,fixedsprayireducethepaintconsumption,atamountcansavingthe10%ofthepaint. 3.Usingthewasteheatofthehightemperaturefurnace,throughthehotchamberexchangerofthedryingfurnace,toachievetheeffectofenergysaving 4.Thethree-stagedesignofthehigh-temperaturefurnacepreventstheheatinthefurnacefromdissipatingthroughtheconveyorbelt,andthetransitionmechanismensuresthesmoothtransportationandlong-termoperationstability 5.Innerpaintlineandceramicinnerpaintprocesscanbequicklyconvertedtosaveprocesstime 6.Wholelinewithlessemptychain,reducethenumberoffixtures 7.Theconveyorbeltwithheightentype,whichis60mmhigherthanthetraditionalchain,soastostrengthenthestabilityoftheconveyorbeltandreducetheworkpieceshaking. 8.Outerspraylineequippedwithworkpiecerotationdevicetomaketheworkpiecerotationstableanduniform,ensurethepaintingqualityandgoodappearance. 9.Hightemperaturefurnaceexhaustadoptsvariablefrequencypowerexhaust,reasonabledistribution,atthesametimetomeetallkindsofcoatingandceramicoilprocessrequirements OurcustomerusesthefollowingproductsSandblastingEquipment1.Oneautomaticsandblastingmachineoutput:castingaluminum600pcs/h(subjecttostandardworkpiece) 2.Consistedofhostmachine,exhaustanddustremoval,HElevatormechanism 3.Consistedofbigturntablerotatingmechanism,smallturntablerotatingmechanism,spraygunswingmechanism,sandblastingchamber,etc 4.Max.limitedkeepworkpiecesandblastinguniformity,Toachieveidealsurfaceeffect PreheatingOven1.Hotaircirculatingheatingchamber,placedontopofmainbody 2.Thermalinsulationlayer:aluminumsilicatewool 3.Externaltypeairdraftandblowingduct,1mmgalvanizedplate（Connectedwithovenbodyforhotaircirculation） 4.Singlestagefiredesign,canbeautomaticallycontrolledwhenheatingorkeepingwarm 5.Lackingflameinductionsecuritysystemcansupervisethesprayedgasislightornot WaterCurtainSprayBooth1.Stopthepaintparticles,whichflyoutoffworkpiece,fromspreadingintoworkshoptopolluteenvironment. 2.Canconcentratethepollutantsonalocalposition,meanthatallkindsofpollutants,orcontaminantscanbemixedinthewaterbasinatthesametime 3.Addingalittleofchemicalagent(oildispersant),thewasteoilparticlescanbeconcentratedintoablocktoclean 4.Easydisassemblytypeinspectiondoor,convenientforcleaningandinspection 5.Smoothwatercurtain,convenientforwaterflowflatlydownintowatertankTheCentralElectricControlCabinet1.Controltheoperationofpre-treatmentanddryingoven 2.Electricalcomponentsandprotectiondevices,whichmostadopt MITSUBISHI,LG,Schneiderandotherimportedbrandaccessories 3.Thefactorywiring、installationandcommissioning 4.Emergencystopdevice
- Categories:Classic Case
- Author:
- Origin:
- Time of issue:2019-01-24
- Views:
Information
At Punjab Stainless Steel Industries, they strive to lead in the invention, development and manufacture of the industry's most advanced Stainless Steel Cookware, Hollowware, Pressure Cooker, Restaurant ware, Kitchenware and all the Stainless Steel and Aluminum Items.
From its inception Since 1947, Punjab Stainless Steel Industries has been based on a set of fundamental values.
A benchmark for quality on the international market, Punjab Stainless Steel Industries has always anticipated the need to ensure ongoing improvement in quality standards, investing wherever necessary to exceed customer expectations and set the bar higher in the relevant market.
Attractive has been focusing on the field of customized automation production line for 25 years, which integrates r&d, production, sales and service. Attractive can design production line according to the actual situation of customer, and provide customers with satisfactory products and services. Recently supplied Punjab Stainless Steel Industries a Non-stick Cookware Coating Production Line to enhance productivity and enable increased flexibility in view of changing market trends and customer needs.
Technological Process:
A. Process Flow (aluminum pot washing)
Loading→Alkali washing→Washing→Neutralizing→Washing→Hot water washing→Blow water →Drying→Cooling→Unloading
B. Process Flow (stainless steel pot washing commonly use with aluminum washing line)
Loading→Degreasing→Washing→Washing→Hot water washing→Blow water→ Drying→Cooling→Unloading
C. Sandblasting Process Flow
Loading → Sandblasting → Unloading
D. Spraying Line Process
Loading → Automatic dedusting → Preheating → Spray primer →Transfer workpiece → Drying → Fast cooling→Transfer workpiece →Automatic dedusting → Preheating → Spray middle and top paint → Turn to high-temp.line → Low temp. Volatilization → Heating phase → High-temp. curing→ Strong cooling→ Unloading
The benifits of the whole production line:
1.The spraying booth equipped with multi-stage sprinkler system to reduce 30% of the paint mist in the exhaust gas of the spray booth and also reduce the cleaning deposit cost
2.Tracking spray has high speed reaction, fixed sprayi reduce the paint consumption, at amount can saving the 10% of the paint.
3.Using the waste heat of the high temperature furnace, through the hot chamber exchanger of the drying furnace, to achieve the effect of energy saving
4.The three-stage design of the high-temperature furnace prevents the heat in the furnace from dissipating through the conveyor belt, and the transition mechanism ensures the smooth transportation and long-term operation stability
5.Inner paint line and ceramic inner paint process can be quickly converted to save process time
6.Whole line with less empty chain, reduce the number of fixtures
7.The conveyor belt with heighten type, which is 60mm higher than the traditional chain, so as to strengthen the stability of the conveyor belt and reduce the workpiece shaking.
8.Outer spray line equipped with workpiece rotation device to make the workpiece rotation stable and uniform, ensure the painting quality and good appearance.
9.High temperature furnace exhaust adopts variable frequency power exhaust, reasonable distribution, at the same time to meet all kinds of coating and ceramic oil process requirements
Our customer uses the following products
Sandblasting Equipment
1.One automatic sandblasting machine output: casting aluminum 600pcs/h ( subject to standard workpiece)
2.Consisted of host machine,exhaust and dust removal , H Elevator mechanism
3.Consisted of big turntable rotating mechanism ,small turntable rotating mechanism,spray gun swing mechanism , sandblasting chamber , etc
4.Max.limited keep workpiece sandblasting uniformity , To achieve ideal surface effect
Preheating Oven
1.Hot air circulating heating chamber , placed on top of main body
2.Thermal insulation layer : aluminum silicate wool
3.External type air draft and blowing duct,1mm galvanized plate（Connected with oven body for hot air circulation）
4.Single stage fire design, can be automatically controlled when heating or keeping warm
5.Lacking flame induction security system can supervise the sprayed gas is light or not
Water Curtain Spray Booth
1. Stop the paint particles,which fly out off workpiece, from spreading into workshop to pollute environment.
2. Can concentrate the pollutants on a local position, mean that all kinds of pollutants, or contaminants can be mixed in the water basin at the same time
3. Adding a little of chemical agent (oil dispersant) ,the waste oil particles can be concentrated into a block to clean
4. Easy disassembly type inspection door ,convenient for cleaning and inspection
5. Smooth water curtain , convenient for water flow flatly down into water tank
The Central Electric Control Cabinet
1.Control the operation of pre-treatment and drying oven
2.Electrical components and protection devices, which most adopt MITSUBISHI, LG, Schneider and other imported brand accessories
3.The factory wiring 、 installation and commissioning
4.Emergency stop device
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It owns Guangdong Chuangzhi Machinery Equipment Co., Ltd., Guangdong Chuangzhi Software Information Technology Co., Ltd., and Hong Kong Chuangzhi Engineering Co., Ltd. has obtained 101 patents in the field of coating equipment and environmental protection equipment.
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Provide customers with all kinds of non-standard coating production lines, coating equipment, environmental protection equipment and other overall solutions. At present, they have been widely recognized in the auto parts industry, furniture industry, musical instrument industry, cookware industry, home appliance industry, hardware industry and other fields. He used to be Honda, BYD, Wuzhou Dragon, Lizhong Wheel, Meishan. Provide customers with all kinds of non-standard coating production lines, coating equipment, environmental protection equipment and other overall solutions. At present, they have been widely recognized in the auto parts industry, furniture industry, musical instrument industry, cookware industry, home appliance industry, hardware industry and other fields. He used to be Honda, BYD, Wuzhou Dragon, Lizhong Wheel, Meishan.
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