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Coating equipment solution integrator

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Yan Changzhi

Phone:+86 135 8061 6025

Tel:+86 758 6626 158 8063

Add:No.2 Yingbin Avenue, High-tech District, Zhaoqing City, Guangdong Province, China.

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Non-standard musical instrument coating production line conveying equipment - spraying line - painting line

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Non-standard musical instrument coating production line conveying equipment - spraying line - painting line

1. With the good design of the whole spray line, convenient operation, beautiful appearance and strong visitability. 2, the entire spray line is running smoothly, the work of each station is simple, easy for maintainance. 3, high degree of automation, saving a lot of labor 4, the entire spray line with steady performance. 5. The spray line pump of the injection line adopts a specific liquid sludge pump, which is maintenance-free and no leakage. 6, the spraying injection line uses seven tons of tension transport chain, A3 steelless material, quenching treatment, balance running, little abrasion. 7. The spraying room with good ventilation, the air supply and the exhaust are balanced, and the spray positions are fully automatic. 8, the workpiece rotation is uniform, multi-point spraying 9, automatic induction spraying to reduce paint loss 10. All drying temperatures are automatically controlled and adjustable, with insulation effect. 11, using computer touch screen control totally, each part of the point control separately. 12. The heating method is designed by the client's energy source, which is economic, safe and reliable, and easy to maintain, and guarantee the quality requirements of the workpiece; 13. The insulation layer changes the conventional rock wool insulation. All the low-temperature furnaces of our factory products are insulated with aluminum silicate cotton to ensure the temperature and save the invisible energy.
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Consist of coating system
 
1. Mist spray pretreatment system
 
The general pretreatment as following :degrease→rinse→acid washing to dust removal→surface treatment →anoidizing →water washing →deactivation →rinse→drying
Function :removing the degrease, dust, rust on the surface of workpiece, and produce a layer Corrosion resistance, adding the adhesion of coating .
 
2. Powder spray system
 
Function :powder spray evenly to the workpiece surface, the particular workpiece (including workpiece which easily produce electrostatic shield position)  should be sprayed by a high performance electrostatic spraying machine.
Spraying process: using the electrostatic adsorption principle, a evenly powder coating on the workpiece surface, powder collected by a recycle system, then screening and separation to be reused.  
 
3. spraying system
 
Spraying system consist of manual and robot spraying .
 
Function :Chuangzhi paint spraying utilize oil spraying chamber, water curtain spraying chamber and robot spraying chamber.
 
Feature : Identified workpiece by color lens, with high efficiency identification to classify product. Insert the product information to processor (PLC, robot) to analyze and classify related process. With a high recognition rate, it is available for multiple product mixing production .
 
Nowadays, robot spraying have became a trend in manufacturing development. Its advantage as following:
 
A. Robot spraying and transferring system can reduce labor cost, realize industry automatic production .
 
B. Reduce safety accident, improve
 
C. The general robot with 6 axis, suitable with the standard related connection action with more than 6 axis, achieve high difficulty and required operation .
 
4. high temperature curing
 
Function :heating the powder which on the surface of workpiece to a regulated temperature and timing, then perform melting , levelling and curing to achieve our required standard.
 
5. Heat source system
 
Function :we are available to supply natural gas, electricity, biologic pellet fuel etc based on clients" actual condition . Quickly improve the temperature efficiency, matched with curing oven which  adjustable and stable temperature, to achieve improve the product quality.
 
6. Electronic control systems
 
Function :the controller installed nearby the equipment, easily to repair and maintenance, perform a central display, a stable operation .
 
Feature : the equipment available to connect network or utilize 4G telephone card, perform remote data collecting, intelligent monitor, realize industry 4.0.
remote equipment maintenance and operation monitor, data transmit by internet, data collecting and related statement prepare by IPC.
 
7. Conveyor system
 
 
We will design according to workpiece details and clients" required, including plate type conveyor, chain type conveyor, overhead type conveyor etc.

Note: above data for reference only, the actual data will be calculated according to customer required.

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">1.How to purchase?</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><strong><span style="font-size:18.7px;">Please describe the workpiece details to us, like dimension and the<br />
painting required etc,&nbsp; we will make out a appropriate painting system and equipment installation proposal to comply with your required.</span></strong></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">2. Supporting service</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><strong><span style="font-size:18.7px;">We will offer the whole plant design proposal freely before place order. We are welcome customer visiting the coating line onsite anytime. We will prepare the detailed&nbsp; technology proposal after get approval between customer and manufacturer. Further we will share information about paint and dedust etc to you.</span></strong></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">3. Quotation</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><strong><span style="font-size:18.7px;">The price showing on website is not the real because vary item<br />
&nbsp;with different price. The final quotation based on two side (customer and manufacturer) confirmed the technology project afterwards.</span></strong></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">4. Payment term</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><strong><span style="font-size:18.7px;">The stock &amp; small and middle-sized machine &amp; large equipment &amp; whole coating system deposit by 40%,&nbsp; the qualified machine before shipping should pay 50% , after installation and training should settle up balance.Actually the payment term can be negotiated according to different situation.</span></strong></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">5. Production cycle</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><strong><span style="font-size:18.7px;">We are a professional manufacturer of providing the non-standard coating system. Ensure providing a qualified&nbsp; product and service, we are setting the production cycle is 60 working days. The actually lead time depends on the recent actually production planning.</span></strong></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">6. Package</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><strong><span style="font-size:18.7px;">The default packing for domestic and overseas shipment is with a white color protective film. The export shipment packing would be customized fumigation-free wooden pallet or wooden box.</span></strong></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">7. Express &amp; shipping&nbsp;</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><strong><span style="font-size:18.7px;">Customer can use their own logistic. Otherwise, we will use our long-term cooperation logistic to conduct transport including loading and unloading.The export shipment normally by sea.</span></strong></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">8. Installation and training</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><strong><span style="font-size:18.7px;">Customer can arrange staff come to our company receive training if possible. Once the complete coating line start building, we will assign related technician come to onsite to proceed with&nbsp; until trial production completed. Also , we are pleasure to share information of maintain and technologic if necessary.</span></strong></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">9.After-sales service</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><strong><span style="font-size:18.7px;">The main parts of coating system warranty 1 year. Other parts damaged by people or consumable spare parts out of warranty. We are offering full life maintain service and 24 hours online service. The overseas project install charge or occurring related fee should be bear by customer.</span></strong></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">Please submit your information as below:</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">1. What is the size and weigh for your workpiece? Please share the photos with us if possible.<br />
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2. How much spraying working time per day?<br />
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3. What about your plant size(L * W * H)?</span></strong></span></span></div>

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<div><span style="font-family:times new roman,times,serif;"><span style="color:#ffa500;"><strong><span style="font-size:18.7px;">4. What about the frequency of change powder color?<br />
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5. How about the heat resource? Natural gas, electricity, biologic pellet fuel?</span></strong></span></span></div>
 

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Tel:+86 758 6626 158 8063

Phone:+86 135 8061 6025

Fax:+86 758 6626 539

Address:No.2 Yingbin Avenue, High-tech District, Zhaoqing City, Guangdong Province, China.

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Provide customers with all kinds of non-standard coating production lines, coating equipment, environmental protection equipment and other overall solutions. At present, they have been widely recognized in the auto parts industry, furniture industry, musical instrument industry, cookware industry, home appliance industry, hardware industry and other fields. He used to be Honda, BYD, Wuzhou Dragon, Lizhong Wheel, Meishan.   Provide customers with all kinds of non-standard coating production lines, coating equipment, environmental protection equipment and other overall solutions. At present, they have been widely recognized in the auto parts industry, furniture industry, musical instrument industry, cookware industry, home appliance industry, hardware industry and other fields. He used to be Honda, BYD, Wuzhou Dragon, Lizhong Wheel, Meishan.

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