Complete Turnkey Coating Line Solutions for Various Industries

1. Automotive Industry: Building High-Protection Coating Lines with Strict Standards

• Pretreatment system: Adopts a multi-tank process of "pre-degreasing + main degreasing + phosphating", combined with high-temperature spraying (60-65℃) and precision filtration devices to remove oil and oxide layers on the workpiece surface. The phosphating film thickness is controlled at 2-5μm, laying a foundation for coating adhesion;
• Electrostatic spraying workstation: Equipped with 6-axis robots and high-voltage electrostatic generators (60-80kV), for special-shaped parts such as chassis brackets and door trim panels, 3D visual positioning achieves precise spraying, with coating thickness deviation ≤±3μm, meeting the 1000-hour salt spray test standard;
• Low-temperature curing oven: Uses segmented temperature control (160-180℃) to adapt to automotive-specific epoxy powder coatings, ensuring complete curing while avoiding workpiece deformation caused by high temperatures. A single production line can achieve a daily output of 2000 pieces.

2. Home Appliance Industry: Achieving Appearance Consistency with High Efficiency and Flexibility

• Fully automatic dust-free spraying booth: Adopts positive pressure air supply and high-efficiency filtration system (Class 1000 cleanliness) to avoid coating defects caused by dust pollution. Combined with online color difference meter (ΔE≤0.8) for real-time monitoring, ensuring uniform appearance of products in the same batch;
• Quick color change system: Designed for the multi-color needs of home appliances, with automatic pipeline cleaning and powder recovery devices, color change time is shortened from 30 minutes (traditional) to 8 minutes, supporting more than 10 color changes per day;
• Lean layout design: Connects pretreatment, spraying and curing links into a U-shaped flow line, reducing floor space by 25%. At the same time, the MES system realizes dynamic production scheduling, with a single-shift capacity increased to 3000 pieces, adapting to the mass production needs of the home appliance industry.

3. Furniture Industry: Balancing Aesthetics and Compliance with Environmental Processes

• Water-based coating dedicated line: Equipped with low-pressure air spray guns and constant temperature and humidity spraying booths (humidity 50-60%), avoiding sagging or bubbles of water-based paint caused by environmental fluctuations, with coating adhesion reaching 0 level in cross-cut test;
• Special-shaped parts spraying module: For carved furniture and curved chair legs, 5-axis robots combined with rotating tooling achieve 360° dead-angle-free spraying, increasing coating coverage in pattern grooves from 80% to 99%;
• VOCs zero-emission system: Integrates activated carbon adsorption + catalytic combustion devices, reducing organic waste gas emissions to ≤20mg/m³, meeting the strictest environmental protection standards in the furniture industry and helping customers pass EIA acceptance smoothly.

4. Full-Process Turnkey Service: Worry-Free Experience from Drawing to Commissioning

• Preliminary planning: Technical teams are dispatched to customers' workshops to issue customized plans including equipment layout, process parameters and energy consumption calculation based on workpiece characteristics, production capacity requirements and space conditions, avoiding the passive situation of "modifying the workshop for equipment";
• Installation and commissioning: Professional engineers are stationed on-site for installation, synchronously conducting equipment linkage tests and process optimization, ensuring core indicators such as spraying accuracy and curing effect meet standards before delivery, with an average commissioning cycle controlled within 15 days;
• After-sales guarantee: Provides 1-year free maintenance and lifelong technical support, equipped with a remote operation and maintenance system to monitor equipment status in real time. In case of abnormalities, responses are made within 30 minutes, and downtime is controlled within 4 hours/month.

Conclusion