Welcome to the official website of Guangdong Chuangzhi Intellingent Equipment Co.,Ltd.

26 years of experience,thousands of cases

Coating equipment solution integrator

Language

Attractive

AboutUs

Guangdong Chuangzhi Intellingent Equipment Co.,Ltd.

a comprehensive enterprise integrating R&D, design, manufacturing, installation, commissioning, and after-sales service. It has 26 years of experience in overall solutions for coating production lines and provides customers with various non-standard coatings. Production lines, coating equipment, environmental protection equipment and other overall solutions have been widely recognized in the auto parts industry, furniture industry, musical instrument industry, cookware industry, home appliance industry, hardware industry and other fields. They used to be Honda, BYD, Wuzhoulong, Lizhong Wheel, Meishan CRRC, Pearl River Piano, Kapok Guitar, Midea Group, Supor Electric, Foshan Lighting, Yangtze River Furniture, Federal Home Furnishing and many other well-known companies provide overall solutions for non-standard spraying production lines.

2005th
Founded
30million
Registered Capital
100+
Obtained Patents

PRODUCT VIDEO

Your tailor-made cost-effective spraying equipment


  • Cookware Painting Line

    Name:Cookware Painting Line

    Description:Cookware Painting Line

  • Wood Painting Line

    Name:Wood Painting Line

    Description:Wood Painting Line

  • Automotive Painting Line

    Name:Automotive Painting Line

    Description:Automotive Painting Line

  • Metal Painting Line

    Name:Metal Painting Line

    Description:Metal Painting Line

  • Rail Transit Painting Line

    Name:Rail Transit Painting Line

    Description:Rail Transit Painting Line

  • Other Supporting Equipment

    Name:Other Supporting Equipment

    Description:Other Supporting Equipment

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WHY CHOOSE US?

Your tailor-made cost-effective spraying equipment

ICON

Coating technology and process at home and abroad

The products produced are designed and manufactured by ourselves

创智优势

Advanced technology

Comprehensive technology, wide customers, brand accessories. Let you rest assured!

创智优势

Ensure quality and reduce manufacturing costs

On-time delivery and good after-sales service for customers

创智优势

Price advantage

Tailor-made, original factory purchase. Save you money!

创智优势

Experience

Maintain a superior level and stay at the forefront of the industry

创智优势

After-sales advantages

The user is supreme, and the original factory warranty. Let you worry!

26

year

26 years of experience in overall solutions for coating production lines

280

Surplus

More than 280 employees

35548

The plant covers an area of 35548 square meters

26

year

26 years of experience in overall solutions for coating production lines

PROCESS FLOW

Your tailor-made cost-effective spraying equipment

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1.Call Appointment

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2.Site Investigation

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3.Equipment Customization

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4.Signing Cooperation

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5.Prenatal Planning

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6.Design According To

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7.Raw Material Purchase

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8.Raw Material Inspection

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9.Coating Equipment

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10.Quality Testing

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11.Painting Equipment

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12.Acceptance And Delivery

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13.Training And Guiding

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14.After Sales Follow

这是描述信息
三大保险

1. When the equipment cannot be used, an unconditional full refund and compensation for the loss

2. The construction process was unqualified, and it was reworked!

3. Free home repair and maintenance for life!

  • What is the advantage of powder coating over liquid coating? 发布时间:2018-05-21
    Whatistheadvantageofpowdercoatingoverliquidcoating? 1.Lesspollution&saferworkingenvironment.Themajordistinctionbetweenpowdercoatingsandliquidcoatingsisthesolvent.Theliquidpaintcontainssolvent,butthepowdercoatingis100%solids,non-toxic,solvent-freeandcontainsnovolatiletoxicsubstances.Furthermore,powdercoatingsemitzeroornearzerovolatileorganiccompounds(VOC)intotheatmosphere,providingamoreenvironmentallyfriendlyprocessforimprovingtheworkingconditionsofoperators,greatlyreducinghealthandsafetyrisks. 2.Highutilizationrate.Powdercoatingscanbedirectlyappliedtothesurfaceoftheobject.Unlikeliquidpaint,powdercanberecycledintothepowdersupplysystemforreuse.Theutilizationrateofthepowdercoatingisabove95%. 3.Goodperformance.Thepowdercoatingcanbemadeofresinsthatareinsolubleinasolventatroomtemperatureorpolymerresinsthatcannotbeeasilydissolvedandliquidizedtoproduceahigh-performancecoatingfilmhavingvariousfunctions.Powdercoatingscanproducemuchthickercoatingsthanliquidcoatings,ithasgoodcompactness,adhesion,impactstrengthandtoughness.  4.Lowercosts.LiquidcoatingrequiresmoreinvestmentinthedisposalofVOCsbutthepowdercoatingequipmentcanminimizethiscost.  5.Higherproductionefficiency.Powdercoatingsgreatlysimplifiesthecoatingprocessandshortenstheproductioncycle,itiseasytoachieveautomaticoperation,savesenergyandincreasesproductionefficiency.  ChuangzhiCoatingisaleadingmanufacturerofPainting&CoatingEquipmentwithmorethan20yearsofexperience,wedevelopthebestdesignandprovidecustom-builtsolutiontomeetallyourrequirementsabouttheSprayPaintingLineandPowderCoatingLine.IfyouneedPainting&Coatingequipmentwithhighqualityandcompetitiveprice,ChuangzhiCoatingwillbeyourbestchoice. AutomaticPowderCoatingEquipment/Booth:
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  • The "Gospel" in the Iron and Steel Industry 2017-10-19
  • Which industries can be used for shot blasting machines? 2017-10-19
  • What is the advantage of powder coating over liquid coating? 发布时间:2018-05-21
    Whatistheadvantageofpowdercoatingoverliquidcoating? 1.Lesspollution&saferworkingenvironment.Themajordistinctionbetweenpowdercoatingsandliquidcoatingsisthesolvent.Theliquidpaintcontainssolvent,butthepowdercoatingis100%solids,non-toxic,solvent-freeandcontainsnovolatiletoxicsubstances.Furthermore,powdercoatingsemitzeroornearzerovolatileorganiccompounds(VOC)intotheatmosphere,providingamoreenvironmentallyfriendlyprocessforimprovingtheworkingconditionsofoperators,greatlyreducinghealthandsafetyrisks. 2.Highutilizationrate.Powdercoatingscanbedirectlyappliedtothesurfaceoftheobject.Unlikeliquidpaint,powdercanberecycledintothepowdersupplysystemforreuse.Theutilizationrateofthepowdercoatingisabove95%. 3.Goodperformance.Thepowdercoatingcanbemadeofresinsthatareinsolubleinasolventatroomtemperatureorpolymerresinsthatcannotbeeasilydissolvedandliquidizedtoproduceahigh-performancecoatingfilmhavingvariousfunctions.Powdercoatingscanproducemuchthickercoatingsthanliquidcoatings,ithasgoodcompactness,adhesion,impactstrengthandtoughness.  4.Lowercosts.LiquidcoatingrequiresmoreinvestmentinthedisposalofVOCsbutthepowdercoatingequipmentcanminimizethiscost.  5.Higherproductionefficiency.Powdercoatingsgreatlysimplifiesthecoatingprocessandshortenstheproductioncycle,itiseasytoachieveautomaticoperation,savesenergyandincreasesproductionefficiency.  ChuangzhiCoatingisaleadingmanufacturerofPainting&CoatingEquipmentwithmorethan20yearsofexperience,wedevelopthebestdesignandprovidecustom-builtsolutiontomeetallyourrequirementsabouttheSprayPaintingLineandPowderCoatingLine.IfyouneedPainting&Coatingequipmentwithhighqualityandcompetitiveprice,ChuangzhiCoatingwillbeyourbestchoice. AutomaticPowderCoatingEquipment/Booth:
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  • How to choose a good sandblasting machine? 2018-05-18
  • The "Gospel" in the Iron and Steel Industry 2017-10-19
  • Which industries can be used for shot blasting machines? 2017-10-19
  • Factors affecting various aspects of sandblasting machine 2016-10-19
常见问题

FAQ

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What are the application characteristics of the painting assembly line project? In response to this problem, Guangdong Chuangzhi Intelligent Equipment Co., Ltd. specially came to give you a specific introduction. Hope our introduction can help you!
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What is the painting production line? Today, the editor of Guangdong Chuangzhi Intelligent Equipment Co., Ltd. will introduce you!
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We are Chuangzhi Coating , a painting line manufacturer, creative advanced, automatic painting lines for wet paint and powder coating. With our more than 25 years of experience , Chuangzhi Coating ho
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To all hard working men and women. Happy May Day to All those People Who serve the Nation Everyday.
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Happy Women”s Month! Let”s celebrate our all Chuangzhi beauty women in this upcoming month full with sweety and warmly and take this International Women”s Day to thanks them for hard work.
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Production safety is more important than Taishan. There is only one life and there is no chance to come back! Firefighting is a very serious matter, and it doesn't allow a little bit of drama. It is c
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Chinese Spring Festival ( Chinese New Year ) Holiday notice
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It is not easy for Guangdong Chuangzhi Intelligent Equipment Co., Ltd. to be recognized as a "National Intellectual Property Demonstration Enterprise"! We all know that the application conditions for
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In order to enrich employees' spare time, cultivate team spirit and enhance cohesiveness, Guangdong Chuangzhi's first staff sports meeting was held on November 9, 2019 in the company's sports ground. All employees of Chuangzhi participated in the sports meeting and achieved perfection. success!
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Tomorrow is China’s annual Mid-Autumn Festival. However, how much do you know about the Mid-Autumn Festival? Do you know the origin of the Mid-Autumn Festival? What traditional festivals are there for
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Abeautifulwomanisadiamond,agoodwomanisatreasure.Andyouareadiamond.Ahappyholiday,beautifulgoodwoman!Twinklingstarsdanceforyou,themoonbecomewarpedmouthsmileforyou,thenightquietlyoverforyou,inthemomentofjoy,Iwanttoquietlysaytoyou:happywoman!Agoodwomanisamountain,dignifiedandgenerous;Goodwomaniswater,tendernessandcontinuing;Agoodwomanisabook,fullofwisdom;Goodwomanisaport,safeandreliable.Iwishyouahappy38women'sdays!Withoutthesun,theflowerswillnotopen;Thereisnoloveandhappiness;Nowomantherewouldbenolove.Nomother,neitherhavethepoet,alsowon'thaveahero.Ahappyholiday!Theinternationalworkingwomen'sdayarrived,sendyouaflower,letyourbeautylikeit;Sendyouacupofmilktea,letyouwarmlikeit;Sendyouasmile,wishyouhappylikeit,finallyIwishyouahappywomen'sday.Theworldbecauseofhadthewoman,butappearsparticularlybeautiful!Theregardsareonlytheshortseverallines,isactuallyathicktruemeaning!Wish38sectionhappiness,youngandbeautifulforever!  Withthearrivalofwomen’sday,GuangdongChuangzhiATTRACTIVEMachineryEquipmentCo.,ltdhascarefullypreparedelegantgiftsforallfemaleemployees,organizedrelateddinneractivities.Inthisspecialday,everyonewillgathertogetherwithjoyfultocelebrate.Onthisoccasion,wishallcolleaguesinthecompanyprosperity,familyhappinessandhaveagoodhealthandbeauty.
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TheLanternFestivalwhichmarkstheendoftheChineseNewYear.ThereistwodifferentwaysofsayingLanternFestivalinChinese,andthefirstoneis“YuanXiaoJie”whichdirectlytranslatesintofirstnightfestival.ThesecondwayofreferringtotheLanternFestivalinChineseis“ShangYuanJie”whichmeanstheChinese“Valentine'sDay”.Boththe“YuanXiaoJie”and“ShangYuanJie”areReunionday.AdayoffamilyreunionorLovertogether.ATTRACTIVECoatingisacompany,andalsoisalargefamily,inLanternFestivalday,alltheATTRACTIVECoatingmembersgathertogethertoeattheyuanxiao.AftertheLanternFestivalday,everyoneshouldfocustheattentiononthework,allthemembersworktogethertomakethecompanymoreprosperousin2019!
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ThereisasayingthattheSpringFestivalisnotoveruntilthe15thdayofthefirstlunarmonth.AsthelastimportantfestivalinChineseNewYearcustom,LanternFestivalisboundtobefullofhappiness.TheLanternFestivalthisday,theskywithbrightmoon,peopleintertwinedontheground,flowermarketlightssuchasday. AlthoughtheLanternFestivalfallsonaworkdaythisyear,ATTRACTIVEcompanyhasalsoorganizedagroupactivityforthewholecompany.PleaselookforwardtothearrivaloftheLanternFestivalonFeb19th2019.
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Mostofthetime,wethinkofelectrostaticpaintingandelectrostaticpowdercoatingisthesamething,infact,therearedifferencesbetweenthembutalsothereisanecessaryconnectionbetweenthem. ElectrostaticpaintingElectrostaticpaintingisbasedontheprincipleofelectrostaticattraction,referstotheuseofcoronadischargeprincipleatomizedcoatingundertheactionofhighvoltagedcelectricfieldnegativecharge,andadsorbedonthepositivechargesubstratesurfacedischargecoatingmethod.Boththesolvent-basedpaintandpowerpaintcanbeusedbyelectrostaticcoating. Thebenefitsofelectrostaticpainting:1.Improvingtheworkconditionandreducethelaboring.Mostelectrostaticpaintingequipmentequippedwithoverheadconveyingsystem,theentirelineishighlyautomated.Whensprayinginthehigh-voltageelectrostaticcondition,thediffusionofthepaintmistislessthantheatmosphericsprayingorairlessspraying,sothepollutionofthecoatingenvironmenthasbeensignificantlyimproved. 2.Highpaintutilization.Inhigh-voltageelectrostaticfieldspraying,paintfoglossissmall,paintutilizationratecanreach85%~90%orabove. 3.Highqualityofcoating.Asaresultoftheactionofhighvoltageelectrostaticfield,coatingparticledispersityishigh,thecoatingthatformsinthesurfaceoftheworkpiecethatbebesmearedconsequentlyalsomoreleveloff,even,theburnishofpaintfilm,adhesionistaller. PowdercoatingPowdercoatingistheuseofpowdercoatingequipment(electrostaticspraymoldingmachine)tocoatpowdercoatingtothesurfaceoftheworkpiece,undertheelectrostatic,powderwillbeevenlyadsorbedonthesurfaceoftheworkpiece,formingapowdercoating;Powdercoatingafterhightemperaturebakingcuring,intodifferenteffects(powdercoatingdifferenttypesofeffects)ofthefinalcoating. Undertheenvironmentalprotectionlawsandregulations,limitVOCemissionssothatpowdersprayingwillbefasterpromotionandapplication,ifinthecoatinglineandsolvent,water-basedcoatingforcomparison,comprehensiveevaluation,powdersprayingwillreplaceothercoating. Fromtheabove,weknowthat,theelectrostaticpaintingincludespowercoatingandothersolvent-basedpaint,butthemainequipmentofpowercoatingiselectrostaticpainting.Undertheenvironmentalprotectionlawsandregulations,limitVOCemissionssothattheelectrostaticpowercoatingwillbethemainstreamofthepaintingindustry.
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The methods commonly used to increase the friction force on the metal surface
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We will officially do business on Feb11,2019
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Attractiveasaleadingmanufacturerofpaintingequipment,hasbeenfocusingonthefieldofcustomizedautomationproductionlinefor25years,whichintegratesr&d,production,salesandservice.Areviewoftheachievementsofchuangzhiin2018underthejointeffortsofallstaff,heldthe2018year-endcommendationconferenceandthe2019NewYearwelcomingpartyinJan25,2019.Ontheparty,allthechuangzhimembersputonthefestivalcostumes,dressedupbright,allthespiritflyingandfullofspirit. At5:30p.m.thesign-inbegins,andthemembersarrivedonebyone. InCEOYan'sspeech,accompaniedbyacheerfulmusic,thepartyopenedtheprelude.Thepartyprovidedastageforemployeestoshowthemselvesandtheteamspiritbetweendepartments,andthetheypreparedcarefullyanddevotedthemselvesintoit.Duringtheparty,theatmosphereishottedupbythelotteryactivitiesandthegamescarefullypreparedbythemembers.Thewholepartywasfulloflaughter,whichmadethestafffeelthefestiveatmosphereinadvance. TheLesSylphidesofchuangzhimadethedanceperformance. Chuangzhidesigndepartmentmalegodsperformance. Duringtheparty,therearemanyprizelaudedthestaffwhichhavemadeoutstandingcontributionstothecompany. Thechuangzhistaffareversatile,andeverymemberofourcompanyisexcellent.Wewishallchuangzhimenmbershaveasuccessfulcareer,ahappyfamilyandallthebestin2019!
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Customerslikethegoodsbecauseofitsbeautifulcolorsandavarietyofshapes.Buttherearemuchdifficultofpaintingandcontrolforthethicknessofworkpiecebecausethecomplexoftheworkpiecesurface.Eventhegoodshavecomplexshapetherearealsothecoatingonitsdecorativesurfacehasmandatoryprovisionsandmustbestrictlyobserved. Inactualproduction,influencebythestaticpaintingdeviceangshapesoftheworkpiecesurface,therearedifficulttocontrolthepaintingprecision.Forthecharacteristicsofthepainting,therearesomemethodscanbefollowedtocontrolthethicknessofthecoatingprecision. 1.Choosethesuitablesuspensionmodesandhanger Thekeyfactortocontrolthethicknessofpowdercoatingistochoosetherighthangingdeviceaccordingtotheshapeofworkpieceprofile,itcannotonlyimprovethequalityofworkpiececoating,butalsoreducethemanualoperatorswithhandlepowderwork.Inparticular,thedistanceofthehangingmaterialcanadjustthethicknessofthepowdercoating,thespacingofthehangingmaterialisgenerallyrequired:thewidthofthealuminumprofile=thespacingoftheworkpieceprofile. 2.ThecontactbetweenworkpieceandthehangerBecauseofthelackcontactsbetweenworkpieceandhanger,willseriouslyaffectthepowdercoatingefficiencyandthequalityofthepowdercoating,causetheworkpiecewithlowcoatingefficiencyandunevenlycoatingthickness.Causesalotofpressuretotherecoverysystem,madetheoverspraypowdercan'tberecycledandhungoutsidethepowderbooth,bothreducesthepowderutilizationratioandpollutetheenvironment.Forpoorcontactbetweenworkpieceandthehanger,theproductswillhavedifferentpowdercoatingthickness.Insomeplaces,becausethecoatingistoothick,therewillbeorangepeel,pinhole,flowmarkandotherdefects,colorandglosswillalsobeaffected,andunderthenaturallightlinevisualinspectionsandgrainpowderprofilehasmoreobviouszebralineardefects.Therefore,itisnecessarytoensureagoodelectricalconductivitybetweentheworkpieceandthehanger. 3.TheconveyspeedandtheproductionprocessesTheconveyspeedandtheproductionprocessesareplayedanimportantroleinpowercoatingprocessing,determinethethicknessofthepowdercoating.Thegeneralheightofthelifterrequires:Standardheight=workpieceheight+200mm.Themorecomplexshapeoftheworkpieceis,thecloserthedistancebetweenthespraygunandtheworkpieceis,thesmalleramountofpowderrequiredandthelowervoltage.Onthecontrary,thesimplershapeoftheworkpiece,thefartherthedistancebetweenthespraygunandtheworkpiece,thegreaterthepowderoutputandthehigherthevoltage. 4.ThemethodofmanualpowderrepairDuetothecomplexoftheworkpiecesurface,duringpowdercoatingprocessing,theInteriorAngle,transversegrooveandothercomplexplacethattheautomaticsprayguncan’tcoatingcompletely,sothemanualpowderrepairisnecessary.Whenthenozzleofthehandspraygunisfacingtheplacetoberepairsprayedontheworkpiece,thetransmissionpressureisadjustedtoomuch,andthedistancebetweenthehandspraygunandtheworkpieceistooclose,whichmayeasilycausetheappearanceoforangepeel,flowmark,pinhole,gundottingandfatedgeontheworkpiecesurface.Ingeneral,whenthenozzleofthehandgunisfacingtheplacetobesprayedontheworkpiece,thetransmissionpressureis1.2~1.8bar,andthedistancebetweenthehandgunandtheworkpieceshouldbecontrolledwithin80~150mm. 5.PowderpumpCommonintheprocessofpowdercoatinginequalityismainlyaventuripowderpumppartscausedbyunclean,becausepowdercompressionpumpsuctionpipe,easygenerationproductpowder,gluepowderandcausecongestion,leadtopowderpipereceivingforceaffected,thusaffectthethicknessoftheworkpiece,usuallyapowderboothoperatorsshouldbetimelycheckeachpartoftheventuripowderpumpclean.
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Withthedevelopmentofourcountry'seconomyandthedevelopmentofforeigncoatingtechnology,China'scoatingtechnologyhasbeguntodeveloprapidlythroughtheintroductionoftechnologyandexchangeswithforeigntechnology.Inthefieldofautomatedcoatingproduction,thepromotionandapplicationofelectrostaticsprayingandelectrophoreticpaintingtechnologies,andthedevelopmentandpromotionofpowdersprayingtechnology,especiallyinChina'shomeapplianceindustry,daily-usehardware,steelfurniture,aluminumcomponents,electricalproducts,automobileindustry,etc.Theflourishingdevelopmentofthefieldhasmadeasignificantprogressinthecoatingindustry.Intelligentcoatingrobotshavealsoemergedinthecoatingproductionline,allofwhichrepresenttheriseofthecoatingmachineryindustry.Intheprocessofrapiddevelopmentofthecoatingmachineryindustry,thedevelopmentofthecoatingproductionlineinChinahasexperiencedthedevelopmentprocessfrommanualtoproductionlinestoautomaticproductionlines.Coatingmachineryisanindustrythatisrapidlydevelopingonthebasisofcoating.Withthedevelopmentofindustrialtechnology,coatinghasbeendevelopedfrommanualtoindustrialautomation,andthedegreeofautomationisincreasing,sotheapplicationofcoatingproductionlineItisalsobecomingmoreandmoreextensiveandgoesdeepintomanyareasofthenationaleconomy.Inordertomeetthedevelopmentneedsofvarioussectorsofthenationaleconomy,thecoatingmachineryindustryhasmadecontinuousprogressinself-renovationanddevelopment.Significantprogresshasbeenmade.Thelevelofproducts,quality,variety,quantity,andtechnicalequipmenthasgreatlyimproved.Thedirectionandgoalofthefuturedevelopmentofthecoatingindustryistofurthermeetthegrowingneedsofthenationaleconomy,mainlyreducingpollution,savingenergyandreducingemissions,improvingprocesses,improvingcoatingdecorativeness,protection,functionality,andgeneralizationofcoatingequipment.,serializationandautomationdevelopment.
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In recent years, through the rational allocation of resources and the integration of advantages, the shot blasting machine industry has established a non-thermal processing technology innovation...
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Asprayingrobotisamachine—especiallyoneprogrammablebyacomputer—capableofcarryingoutacomplexseriesofpaintsprayingautomatically.Robotisanautomaticspraydevicewhichhasextensivelyapplication,anditspainttechnologyhasdeveloprapidlyadvanced.Paintrobotscanbeguidedbyanexternalcontroldeviceorthecontrolmaybeembeddedwithin.Thespecificconstructioncharacteristicsofsprayrobot,differentconstructionofsprayrobotcaneffectdifferentworkingenvironment,installationmethodsandpaintingspace.Therearetwoconstructionsofroboticspaintingincoatingindustrial:SerialandParallel.Theparallelsprayingrobotisaclosedloopstructurewithtwoormoredegreesoffreedomandisconnectedbyatleasttwoindependentmotionchainstothemovingplatformandthestaticplatform.Asoneofthemostcommonlyusedrobotstructuresinindustry,theSerialsprayingrobotgenerallyimitatesthestructureandfunctionofhumanhandsandarms.Itgenerallyhasjointssuchaswaist,armandwrist,andcorrespondingactuatorsareinstalledattheend.Thetechnologycharacteristicofcontrolsystemwithsprayrobot.Thecontrolsystemasthebrainofsprayrobot,themainfactorstoinfluencethefunctionandperformanceofsprayrobot.Themaintaskofthecontrolsystemistocontrolthemotionposition,posture,trajectoryandmovementtimeofthesprayingrobotintheworkingspace,etc.,whichhastheadvantagesofsimpleprogramming,softwaremenuoperation,goodhuman-computerinteractioninterface,onlineoperation,easytolearnandsoon.Themostdifferencebetweensprayrobotandothersprayequipmentisthetechnologyadvantage,whichisthePathplanningtechnology.Thepathplanningtechnologyofthesprayingrobotcancontrolthepositionvector,attitudevectorandvelocityvectorofthesprayingrobotaccordingtothespecificpaintingprocessrequirementsoftheworkpieceshape.Atthestartingandtargetpoints,aworkingpathrelatedtotheworkpiecesprayingrequirementsandpaintingprocessisplanned.Accordingtothedifferentwaysthatthesprayingrobotobtainsenvironmentalinformation,therearemainlymodel-basedpathplanning,whichismainlyappliedtothestructuredenvironment.Theplanningmethodsincluderastermethod,viewablemethodandtopologicalmethod.Andthepathplanningbasedonsensorinformation,mainlyusedinunstructuredenvironment,themethodhasartificialpotentialfieldmethod,determinedrastermethodandfuzzylogicalgorithmandothertechnicalmethods.Attractivehavebeensupplyingpaintrobotmanufacturerssolutionsandindustrialsprayrobotequipmentfor25years.Rangingfromsmallprocesslinestofullyautomatedmassproductionpaintfinishinglines,allourindustrialsprayrobotsandpaintfinishingequipmentispurposebuilttosuitourcustomers’requirements.Fromsimplepreparationroomstomorecomplexconveyorpaintfinishinglines,Attractivewillprovideyouwithahighqualityautomaticsprayingsolution.
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Automatic spray system can help industrial users increase competitiveness, product quality, and workman safety. Further, they reduce the environmental impact of paint coating materials.
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Attractive has done a number of successful cases in automatic coating line, has accumulated rich experience with a good coating equipment design and manufacturing technology
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Theadvancedtechnologysprayingrobotadoptstheflexiblewristcanbendtoeachdirectionalready,androtation,itsfunctionresemblesthewristofthepersonbeabletoextendthroughlesserholeeasilyintoworkpieceinterior,sprayitsinsidesurface.Hydraulictechnicalsprayingrobothasthecharacteristicswithhighspeed,goodexplosion-proofperformance.Themainapplicationofsprayrobotisautomotiveindustrial,whichhastheadvantagesof: 1.Comparedwithotherautomaticsprayequipment,sprayrobothasmoreflexiblecanspraygoodpaintfilmonlargeandcomplexworkpiecessuchasautomobilesandautopartssurfaceandwithoutmanualrepair.Inthespecificsprayingprocess,thesprayingrobotcanflexiblyspraytheinsideandoutsideoftheAutomotiveanditsfitting,alsocancoatingproductionavarietyofmodelsmixedlineproductionsuchascars,stationwagons,pickuptrucksandothercarbodymixedline. 2.Sprayrobotwithcomputerizedcontrolsystemforsprayproduction,hasaccuratelytracingtrackofsprayingwhensprayautomotive,cangreatlyimprovetheuniformityofautomobilecoatingandappearancequality,andreducetheamountofexcessivesprayingandcleaningsolventandcoatingwaste,improvethematerialutilizationratetosavethecostofcoating,avoidtheenvironmentalpollutioncausedbyabandonedcoating.Andthecoatingqualityoftraditionalmanualsprayingisnotonlylessstablethanthatofrobotspraying,butalsomaycausecoatingwasteandenvironmentalpollution. 3.Sprayrobotalsohaseasyoperationandlessmaintenance,remoteprogramming,greatlyreducethetimeoffielddebugging.Inaddition,thesprayingrobotalsohasapluggablestructureandmodulardesign,whichcanquicklyinstallandreplacecomponents,greatlyreducingthemaintenancetime.Equippedwithothernon-standardcustomizedautomaticcoatingequipment,theutilizationrateofsprayingrobotcanreach90%to95%withaveryhighutilizationrate. Attractiveproducesindustrialmachinerydesignedtosolveproblemsinanexpansivesetofdiverseindustries.Ourmanufacturingsupplies,partsandfully-integratedsystemscanbeappliedtosolveproblemsinAutoPartscoatingindustrial,cookwaresprayingindustrialandwoodfurniturepaintingindustrial.
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Spraying robot is the main coating equipment in automatic spraying system in recent years, and how the spraying robot development trend and direction
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Reciprocating spraying machine and spraying robot have their own advantages and disadvantages, we can choose according to the coating requirements of the workpiece in the specific selection process.
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WaterCurtainPaintBoothsareusedinproductionlinespraypainting.Thewaterusedinwatercurtainpaintboothsistomadepaintseparationandfiltration,becauseitcollectspaintparticulatesfromtheoverspray. Withoutgoodpaintboothwatercurtain,thepaintparticlesfromoverspraywilldifficultytodisposalandwillusemorelaborstoclean,evencan’tcleanitdrasticallythoughwillpollutetheenvironment.Thewatercurtainwillpurgetheairandenvironmentprotection. Attractivecanofferyousavingsinlaborexpenses,filtermediapurchasing,inventoryanddisposalfees,andwaterreplacement..BenefitsoftheWaterCurtainPaintBoothSysteminclude:1.NoDisposableMediaPaper2.FullyAutomaticSystem3.LowestMaintenanceintheIndustry4.Reducedlabor5.MaximizedFluidLife6.ReducedPollutionandEnvironmentalImpact7.Standard304StainlessSteelConstruction8.LIFETIMEWARRANTYoptionavailable Attractiveismorethanapaintequipmentmanufacturer;butaintegratedsolutiondesignCompany. TalktoourEngineerstodaytoseehowwecanhelpwithyourpaintingproductionline.
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Ageneralconsensusinthemanufacturingindustryistostrengthentheautomationtransformationofproductionline,Improveproductionautomation,decreaselaborintensityandincreaseproductionrate,Improvetheworkingenvironment. Thecustomizedautomaticproductionlinehastheadvantages: 1.Cansavethespaceoftheoccupy,saveproductioncosts,andtheplantlooksneatandbeautiful,improvethecorporateimage.Isitconvincingtosaythatthequalityofyourproductsisthebestandtheenvironmentischaotic?Theanswerisno,onlyfromthedetails,toproduceagoodproduct. 2.Itcanimprovetheefficiencyoftheproductionline,asitsaying,ifthereisagoodplacetogo,natureistopursuehigherwages,sothemobilityofpersonnelisveryhigh.Theintroductionofcustomizedautomaticproductionline,donotworryaboutthelossofpersonnelandleadtoproductionstoppage,canthroughmachiningautomationproductionlineforunmannedproduction,overtime,greatlyimproveproductionefficiency.Highrateofreturn. 3.Thestabilityoftheproductsproducedishigher,andthequalityoftheproductswillnotbeinfluencedbythepersonneloperation,whichensuresthehighstabilityoftheproducts. 4.Improvingtheworkingenvironment,ensureproductionsafety,andconveniencetheenterprisetomanagementtheproductionline. Chuangzhihasbeenfocusingonthefieldofcustomizedautomationproductionlinefor25years,whichintegratesr&d,production,salesandservice.Chuangzhicandesignproductionlineaccordingtotheactualsituationofcustomer,andprovidecustomerswithsatisfactoryproductsandservices.
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Afairlysimpleprocessthat'susedtoprotectanaluminumsurfacefromunduedamageandwear,anodizingaluminumaddsaprotectivecoatingofaluminumoxidetothemetalitself.Thedurabilityandlongevityofthefinishisindirectcorrelationtohowthicktheappliedcoatingactuallyis.  BenefitsofAnodizing  Theprimaryadvantageofanodizingyouraluminumcomponentisincreaseddurabilityandlifespan.Whileitwon'tcompletelyprotectaluminumcomponentsaswellasshelteringitfromtheweather,thedifferencebetweenthemaintenancerequiredtoreapplythecoatingandusingorganiccoatingsismassive.Anodizedsurfacessometimestakeondirtandstains,butthroughasimplecleaningprocess(usuallyamilddetergentwilldoit)youcanrestorethefinishtolike-newstatus.
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Withtherapiddevelopmentofautomaticpaintingtechnology,spraypaintingrobotshavebecomethemainequipmentforpaintingoperationsintheautomotiveindustry.  Afewyearsago,thepaintingworkofautomobileshellandautopartshadtorelyonmanualoperation,buttheapplicationofpaintingrobotsbroughtchangestothelong-termtraditionaldevelopmentoftheindustry.So,whatisthereasonforcarcompaniestostartusingpaintingrobotsextensively? Advantagesofusingapaintingrobot: 1.Thepaintingrobotcancontinuouslyproducefor24hours,whichnotonlyimprovestheoutputandqualityofthepaintingoperation,butalsosaveslaborcosts. 2.Thepaintingrobotperformsstableandrepeatedsprayingaccordingtothepresetprograminstructionsduringthesprayingoperation,andthedistance,angle,paintoutputandatomizationeffectofthesprayingarealsopre-commissionedandset,sothecoatingqualityisverystable. 3.Thepaintingrobotishighlyflexibleandcanbesprayedtolocationsthataredifficulttoapplybymanualoperation. 4.Thepaintingisalsoflexibletoinstallontheground,hangingfromthetoporonthesideofthesprayboothforpainting.
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Automaticpaintingequipment,alsoknownasautomaticpaintingline,isanautomatedandintelligentpaintingequipment.Manualpaintingequipmentmainlyreliesontheoperatortopainttheworkpiecewiththesprayingequipment.Thesetwomodesarewidelyusedintheindustry,butnowtheautomaticpaintingequipmentisgraduallyreplacingthemanualpaintingequipment.Whichmodeshouldwechoosewheninvestingincoatingequipment?Whatisthedifferencebetweenthetwo? 1.PaintingEfficiency:Theautomaticpaintingequipmentautomaticallypaintstheworkpieceandcanpaintmultipleworkpiecesatthesametime,whichisextremelyefficientandstableinquality.Manualpaintingcanonlypaintoneworkpieceatatime,thepaintingefficiencyisverylow.Therefore,thepaintingefficiencyoftheautomaticpaintingequipmentisseveraltimesthatofthemanualpaintingefficiency. 2. CoatingQuality:Theautomaticpaintingequipmentisautomaticallysprayedafterthesprayingparametersareset.Theerrorofthecoatingoftheworkpieceisextremelylow,sothatthecoatingqualityandthequalificationrateoftheworkpieceareverystable.Themanualsprayingequipmentismainlysprayedbytheoperatorwiththepaintsprayingequipment.Thecoatingqualityoftheworkpieceiseasilyaffectedbyhumanfactorssuchasoperatorproficiencyandoperatingstate,whichmakesthecoatingqualityoftheworkpieceunstable.Andbecausethemanualsprayingrequirestheworkerstodirectlycontacttheworkpiece,theworkpiececoatinghasahighprobabilityofoilstaining,whichgreatlyreducesthequalityandyieldoftheworkpiececoating. 3.Productioninvestmentcosts:Theequipmentinvestmentofmanualpaintinglineislow,butitrequiresalargenumberofworkersandthemanualsprayingwillgreatlyincreasethewasteofpaintandenvironmentalpollution.Therefore,thelaborcostofmanualpaintingandtheinvestmentcostofcoatingarelarger,whichismoresuitableforsmallbatchproduction.Theupfrontinvestmentinautomaticpaintingequipmentisrelativelyhigh,butitonlyrequiresoneortwooperatorstocarryoutthepaintingoperation.Theequipmentissimpleinoperation,stableinquality,andthepaintcanberecycledandusedtogreatlyreducetheproductioncostofthecoating,andisgenerallysuitableformassproduction.
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Theelectrostaticpowdercoatingmethodworksalmostexactlythesameasthegeneralliquidcoatingelectrostaticsprayingmethod,butthepowdercoatingisdispersed,notatomized.   Thepowderparticlesejectedbytheelectrostaticpowdercoatingequipmentarenegativelycharged,andthechargedpowderparticlesareattachedtotheobjectbytheactionofaircurrent(orotherforcesuchascentrifugalforce)andelectrostaticattraction,andthensolidifiedintoafilm. MainFeatures:1.Sprayingmethodcanbemanual,automaticormanual+automatic.2.Thecoatingis100%solidpowder,thepowdercanberecycled,andtherecyclingratecanreach98%.3.Equippedwithoverheadconveyingsystem,theentirelineishighlyautomated.4.Thecoatinghasfewmicropores,goodanti-corrosionperformance,andcanbeusedforthickfilmsprayingatonetime.Advantages:Reduceenvironmentalpollution  Thepowdercoatingdoesnotuseavolatilesolventsuchasanorganicsolvent.Itisaninorganicsolvent-basedcoating,whichgreatlyreducespollutioncausedbysolvents.  Thepowdercoatingisapuresolidcomponentcoating,whichcanbeusedinafullyautomaticsprayingmode.Theoverspraypowderiseasilycollectedbytherecyclingsystemforrecyclingpurposes.Asaresult,theuseofpowdercoatingsisalmost100%,allowingthecoatingindustrytoreducewastedisposalcostswhileminimizingenvironmentalpollution. Significanteconomicbenefits  Amongthecomponentsformedbythecoatingfilm,thesolventtypeisabout60%to65%,butthepowdercoatingmaterialcanachievealmost100%efficiency,andthepowderwhichisnotattachedtotheobjecttobesprayedcanberecycledandreused.  Inthepowdercoatingoperation,ifthereisapoorlysprayedpart,itcanbeblownoffwithanairspraygunbeforebeingbaked,andthenrepainted,whichgreatlyreducesthechanceofrework.  Sincethepowdercoatinguseselectrostaticspraying,thecoatingequipmentcanbealmostfullyautomated,savinglaborcosts.Evenifmanualassistanceisrequired,thepainterdoesnothavetogothroughlong-termtrainingtomastertheoperationalskills. Energysaving  Sincethepowdercoatinghasnoorganicvolatilesandavoidsthewastecausedbyvolatilizationintotheatmosphere,theenergycostisgreatlyreducedcomparedwiththeliquidcoating.Theelectrostaticpaintingequipmentcanobtainathickfilmatonetimewithoutre-spraying.Nostatictimeisrequiredinthepaintingequipment,whichsavesequipmentspace.Inaddition,thebakingtimeofthepowdercoatingisalsoshorterthantheliquidcoating,sothefuelenergyconsumptioncanbegreatlyreduced,thepaintinglinecanbeshortened,andtheproductionefficiencycanbeimproved.
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Themainequipmentforpaintingincludespretreatmentequipment,paintingequipment,coatingfilmdryingandcuringequipment,mechanizedconveyingequipment,dust-freeconstanttemperatureandhumidityairsupplyequipment,wastes(VOCs,wastewater,solidwaste)treatmentsystemandotherancillaryequipmentsuchasdustremovalequipment,preheatingequipment,robots,independentcompartmentandelectriccontrolequipment.Inordertoachievehighutilizationofpaintingequipment,itisnecessarytoestablisharationalcoatingproductionline.First,determinetheproductionplan,andsecond,completetheprocessdesign,programplanning,andthendesign,manufacture,andinstallnon-standardequipmentforyourpaintingsystem.Processdesignandprogramplanningarethebasisforestablishingaproductionline.Acorrectandreasonableroutewillhaveadecisiveimpactonproductionoperationsandproductquality.Thecontentsoftheprocessdesignmainlyinclude:pre-treatmentmethod,paintsprayingmethod,processflow,coatingperformance,paintingworkingenvironment,timeandsoon.1.ThepurposeofPaintingAfirmcontinuouscoatingisformedonthesurfaceoftheobjecttobecoatedtoexertitsdecorativeandprotectiveeffect.2.ThekeyofPaintingProcessThekeytothepaintingprocessis:paintingprocessandequipment,coatingmaterials,workingenvironmentandcoatingmanagement.Thequalityofthematerialbeingcoatedisthebasicconditionforobtainingahigh-qualitycoating.Thecoatingprocess,equipment,andenvironmentarenecessarytofullyutilizethepropertiesofthecoatingmaterialtoobtainhigh-qualitycoatings,reduceproductioncosts,andprovideeconomicbenefits.Guangdong ChuangzhiIntelligentEquipmentCo.,Ltd,asaleadingmanufacturerofpaintingequipment,wehavebeenplanning,developingandimplementinghighquality,eco-friendlyandmade-to-measurecoatinglinesforwood,metal,plasticsindustryformorethan24years.Ifyouwanttoknowmoreaboutthepaintingequipment,contactusnowtogetmoreinformation!
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Whenyoudecidetobuildanewcoatingline,youmustbefullofexpectationsandquestionsaboutthenewproductionline.Facedwithavarietyofcustomcoatingequipmentsolutionsonthemarket,youmaybewonderingorevenanxious,andyouarenotsurewhichdesignisbestforyourcompany. Inthefaceofavarietyofchoices,whatkindofcoatinglinedesignisgoodandsuitableforyou?Whenwehaveaplantosetupapaintingworkshop,whatprinciplesshouldwefollowtodesign? Whendesigningacoatingline,thefactorsconsideredshouldbeinterrelatedandmutuallyconstrained.Thecorrectchoiceshouldbebasedonthespecificcircumstances.Let'stalkaboutseveralprinciplesofdesignandselectionofcoatingequipment. PracticalprincipleThelayoutoftheentirecoatinglineshouldbecustomizedaccordingtothecustomer'ssite,effectivelyusethespace,andmakeareasonablelayoutforsubsequentoperationsandmaintenance.Thestructureanddesignparametersofthecoatingequipmentshouldhaveclearandreasonablefunctionstomeetthecoatingproductionprocessrequirementsandproductqualityrequirements,andmaximizethecoatingutilizationrateandtheproductivityofthecoatingoperation. SafetyprincipleCarryingoutthesafetydesignprinciple,thepaintingequipmentshouldbeconstructedwithhigh-qualitymaterials,complywithfiresafetyregulations,andbeequippedwithrelevantmeasuresforfireandexplosionprotection. EconomyprincipleFromtheperspectiveofeconomicefficiency,coatingequipmentwithhighcoatingefficiency,highcoatingutilizationrateandhighcoatingyieldshouldbeselected.Theequipmentselectedshouldbecompatiblewiththeoutputandshapeoftheproduct,soastoensurethecompletionofproductiontasks,ensureproductqualityandimproveeconomicefficiency. EnergyconservationandenvironmentalprotectionprincipleSavingenergyisoneofthekeypointsinthedesignofthecoatingproductionline.Reducingenergyconsumptioncangreatlyreducetheoperatingcostoftheproductionlineandimproveefficiency.Environmentalprotectionisthethemethathasbeenemphasizedsofar,andtherequirementsforenvironmentalprotectionarebecomingmoreandmorestrict.Whenenterprisesneedtomeetenvironmentalprotectionrequirements,theymuststartfromthesourceoftheprocess,thatis,startwiththepaint.Notonlyshouldwechooseenvironmentallyfriendlycoatings,butweshouldalsochooseequipmentthatcanhandletheexhaustgasandstrivetoachievecleanproduction. Inadditiontotheabovepoints,therearestillmanyfactorstoconsider.Ifyouhavefinishedreadingthisarticleandyoustillhavequestionsabouthowtosetupasuitablecoatingproductionline.Pleasefeelfreetocontactusformoreconsultation. Asaleadingmanufacturerofcoatinglineswithmorethan20yearsofexperience,Chuangzhi'sservicesincludedesign,production,on-siteinstallation,commissioning,training,sparepartsandmaintenance.Ifyouneedtosolveanyproblemsaboutdesignorbuildacoatingplant,pleasecontactustoday!
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Paintingisanimportantpartofthesurfacetreatmentprocess,itsmainfunctionsarerustprevention,corrosionpreventionandappearancebeautificationetc.Theappearancequalitynotonlyreflectstheprotectionanddecorativepropertiesoftheproduct,butalsoconstitutesanimportantfactorinthevalueoftheproduct. Paintingequipmentisavitalpartoftheentirepaintingprocess.Themainequipmentsforpaintingarepretreatmentequipment,paintingequipment,paintdrying/curingequipment,mechanizedconveyingequipment,dust-free&constacttemperatureandhumidityairsupplyequipment,andotherancillaryequipment.Inordertoensuretheoptimumoperationofthepaintingline,thedesignofthepaintingequipmentlayoutisveryimportant.  Typicalerrorinthelayoutofthecoatingequipment √CapacityDoesNotMeetTheRequirements Somedesignsdonottakeintoaccountthehangingmethod,hangingdistance,horizontalturningdistance,productrejectionrate,paintingequipmentutilizationrate,productpeakproductioncapacity,resultingintheproductionlinecapacitycannotmeettherequirements. √PaintingEquipmentProcessTimeDeviationInordertoreducethecost,somedesignerswillreducetheprocesstimetoachievethisgoal,suchas:1.Reducethetransitiontimeofeachprocesssectionofthepretreatmentequipment,whichiseasytocauseliquidmixing2.Reducethelevelingtime,resultinginlevelingdefects3.Reducethecoolingtimeaftercuring,resultingintheworkpiecetemperatureduringtheunloadingprocessisstillhigh,affectingtheworkoftheoperator. √ImproperDesignofConveyingSystemFromthedesignpointofview,therearemanywaystotransporttheworkpiece.Ifthedesignisnotproper,itwilleasilyhaveadverseconsequencesforloading&unloadingprocess,productioncapacityandprocessoperation. √ImproperSelectionofProcessParametersforPaintingEquipmentCommonCauses:1.Thedesignparametersofasinglepaintingequipmentarenotproperlyselected.2.Thecompatibilityoftheequipmentsystemisinsufficient.3.Thereisnodesignatall. √InsufficientMatchingEquipmentTherearemanyrelatedequipmentsforpaintinglines.Somesupplierswilldeletesomematchingequipmentinordertoreducethequotation,buttheyhavenotexplainedtothebuyer,anditiseasytocausemisunderstandings.
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Beforepainting/coating,itisnecessarytoeliminatetheoilstains(suchas:lubricatingoil,emulsion,grease,perspiration,etc.)anddustonthesurfaceofthecoatedobject,sothecleaningisanindispensableprocessinthepretreatmentsystembeforepainting/coating.Thechemicaltreatment(conversionfilmtreatment)ormechanicalprocessing(suchasshotblasting)forthecoatedobjectsurfaceisselectedaccordingtothesubstrate,surfaceconditionsofthecoatedobjectorthecoatingprocessrequirements. TypicalPretreatmentProcess: DegreasingRinsingSurfaceConditioningPhosphatingRinsingPassivatingDeionizedwaterrinsing Degreasing&Derusting Degreasingandderustingaretwobasicprocessesbeforephosphating.Agoodphosphatingfilmcanonlybeformedontheworkpiecesurfacewhereoil,rustandoxidescalearecompletelyremoved,becausethesesurfacecontaminantswillseriouslyhinderthegrowthofthephosphatingfilm,andwillalsoaffecttheadhesion,dryingperformance,decorativeproperties,andcorrosionresistanceofthecoating.  Rinsing Therinsingprocessafterremovingoilandrustisanauxiliaryprocessbeforepainting/coating.Afterremovingoilandrust,somenonionicsurfactantandCL-areeasilyattachedtothesurfaceoftheworkpiece.Iftheseresiduesarenotthoroughlycleaned,theymaycausethinningofthephosphatingfilm,resultinginlineardefects. Phosphating Phosphatingisamethodinwhichametalworkpieceistreatedwithanacidicsolutioncontainingdihydrogenphosphateandachemicalreactionoccurstogenerateastableinsolublephosphatefilmlayeronthesurface. Therearemanywaystophosphating,accordingtothephosphatingtemperature,itcanbedividedintohigh-tempphosphating(90-98℃),medium-tempphosphating(60-75℃),low-tempphosphating(35-55℃)andnormaltempphosphating. Passivating Thephosphatefilmisthin,generallyintherangeof1-4g/m2,themaximumisnotmorethan10g/m2.Itsfreeporeareaislarge,anditscorrosionresistanceislimited.Afterthephosphating,apassivationtreatmentisperformedtofillandoxidizethephosphatingfilmandstabilizeitintheatmosphere. Phosphatingfilmdrying Dryingthephosphatefilmcanplaytworoles.Ontheonehand,itremovesthemoisturefromthesurfaceofthefilmandpreparesforthenextprocessofpainting.Ontheotherhand,itimprovesthecorrosionresistanceofthefilmafterpainting. PretreatmentEquipment:
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Thegeneraltrendofaluminumalloywheelsurfacetreatment: Withtherapiddevelopmentoftheautomotiveindustry,wheelhubs,askeycomponentsinautomobiles,areincreasinglyvaluedfortheirmanufacturingtechnology.Thetraditionalsteelwheelshavegraduallybeenreplacedbyaluminumalloywheels.Inordertomakeautomotivealuminumwheelshaveamorebeautifulappearance,thesurfacetreatmentgenerallyuseschromeplating,polishing,painting,powdercoating,addingstainlesssteelorplastichubcapsandimprovingwheeldesignpatterns.Painting/Coatingisthelaststepintheproductionofaluminumwheels,anditspurposeistoimprovethecorrosionresistanceandaestheticsofaluminumwheels.Inordertoensurethequalityofpainting,theproductionsiterequirescleananddust-free.  Aluminumwheelsurfacetreatmentismainlycoating,electroplating,etc.Ingeneral,therearetwomajortypesofelectroplatingpollutants:First,heavymetalsincludingnickel,cadmium,chromium,andcopper,theseheavymetalsbelongtonationalclassofpollutantsandarefoundinelectroplatingwastewater.Second,cyanide,whichisahighlytoxicsubstance.Sincetheelectroplatingprocesshasalargeimpactontheenvironment,applicationsaregraduallybeingreduced,andpainting/coatinghasbecomeadominantprocess. Aluminumwheelcoating/paintingprocess: Thecoatingmethodsincludemanualsprayingandautomaticspraying.Thecoatingthicknessandthesprayingqualityofmanualsprayingarenoteasytocontrol,but,theautomaticsprayingcancontrolthecoatingthicknessto10mmandthecoatingisuniform.Moreover,thecoatingthicknesscanbeadjustedaccordingtothecustomer’srequirements.Therearetwokindsofspraygun,electrostaticspraygunandairspraygun,thelatterisonlysuitableforspraypaint. Theadvancedaluminumwheelautomaticcoatinglineiscomposedofsurfacepretreatment,drying,electrostaticpowdercoating,spraypainting,curing,etc.Theconveyorsystemincludesoverheadconveyorsystemandgroundconveyorsystem.Inaddition,thecoatinglineisalsoequippedwithtransferrobots,powderrecoverysystem,wastegastreatmentequipmentandwastewatertreatmentequipment.Intheautomaticcoatingprocess,theelectrostaticsprayguntechnology,high-speedelectrostaticrotarycupsprayguntechnology,non-chromepretreatingtechnology,powderspraytechnologyandwater-basepainttechnologywereselected.Astheautomaticcoatinglinehastheadvantagesofhighproductionefficiency,environmentalprotection,andsavingcoatings,ithasbecomeanewtrendinthedevelopmentofaluminumwheelcoatingtechnology. Aluminumwheelcoatingtechnologicalprocess: Pretreatmentlineprocess:Loading→HotRinse→Pre-degreasing→Degreasing→Rinse1→Rinse2→Acidpicking→Spraytreatment1→Purewaterrinse1→Purewaterrinse2→Chromate-freepassivation→Spraytreatment2→Purewaterrinse3→Purewaterrinse4→Sealing→Spraytreatment3→Purewaterrinse5→Directspray&directdrain→Blow-off→Drip-off→Dryingoven→Cooling→Unloading Primerpowdercoatinglineprocess:Loading→Electrostaticdustremoving→Powdercoating→Transferringbyrobot→Fixturecleaning→Curing→Cooling→Transferringbyrobot Spraypaintinglineprocess:Loading→Onlinegrinding→Dedusting→Preheating→Primerpainting→Flash-off→Top-coatpainting→Flash-off→Varnishpainting→Flash-off→Curing→Cooling→Checking→Unloading Casereference: Pretreatmentequipment: Conveyorsystems: Powdercoatingbooth:                  Spraypaintbooth: Powderrecoverysystem: Roboticautomation: Dryingoven&Curingoven: Wastegastreatmentequipment(RTO):
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RTORegenerativeThermalOxidizer+VOCZeoliteRotorConcentrator  ThissolutionissuitablefortheapplicationswithhighvolumeairstreamsbutlowVOCconcentrations.  WhatistheRTORegenerativeThermalOxidizer? RTOisanefficientindustrialequipmentusedfortreatmentoforganicexhaustgas.Theprincipleistooxidizetheorganics(VOCs)intheexhaustgastocarbondioxideandwaterathightemperatures,therebypurifyingtheexhaustgasandrecoveringtheheatreleasedwhentheexhaustgasdecomposes.Comparedwithconventionalcatalyticoxidizeranddirectfiredthermaloxidizer,theRTOoffersthelowestoperatingcost(inlowVOCconcentrationapplication)duetoitshighthermalefficiency(≥95%).  WhatistheVOCZeoliterotorconcentrator? Rotorconcentratorwithzeoliteisrecognizedworldwideasthemostefficienttechnologyforremovinglowconcentrationvolatileorganiccompound(VOC)emissionsfromavarietyofindustrialprocessexhaustairstream,itworksbyadsorbingVOCsontoahydrophobiczeoliterotorandthenremovinganddestroyingVOCsbyusinganoxidizer(RTO,CATOX,TO). Process:1.Usingahydrophobiczeoliterotortoremovetheaircontaminantfromtheairstream.2.TheVOCsisdesorbedfromtheZeoliteRotorwithareducedairstream.3.UsingaRegenerativeThermalOxidizer(RTO)todestroytheconcentratedVOCs. Advantage:1.Highthermalefficiencyupto95%.2.Highdestructionefficiencyupto99%.3.Lowoperationcostavailablewithenergyefficientdesign.4.Lowmaintenance.5.Lowpressuredrop.6.Safe&reliableoperation. RTORegenerativeThermalOxidizer:
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Whatistheadvantageofpowdercoatingoverliquidcoating? 1.Lesspollution&saferworkingenvironment.Themajordistinctionbetweenpowdercoatingsandliquidcoatingsisthesolvent.Theliquidpaintcontainssolvent,butthepowdercoatingis100%solids,non-toxic,solvent-freeandcontainsnovolatiletoxicsubstances.Furthermore,powdercoatingsemitzeroornearzerovolatileorganiccompounds(VOC)intotheatmosphere,providingamoreenvironmentallyfriendlyprocessforimprovingtheworkingconditionsofoperators,greatlyreducinghealthandsafetyrisks. 2.Highutilizationrate.Powdercoatingscanbedirectlyappliedtothesurfaceoftheobject.Unlikeliquidpaint,powdercanberecycledintothepowdersupplysystemforreuse.Theutilizationrateofthepowdercoatingisabove95%. 3.Goodperformance.Thepowdercoatingcanbemadeofresinsthatareinsolubleinasolventatroomtemperatureorpolymerresinsthatcannotbeeasilydissolvedandliquidizedtoproduceahigh-performancecoatingfilmhavingvariousfunctions.Powdercoatingscanproducemuchthickercoatingsthanliquidcoatings,ithasgoodcompactness,adhesion,impactstrengthandtoughness.  4.Lowercosts.LiquidcoatingrequiresmoreinvestmentinthedisposalofVOCsbutthepowdercoatingequipmentcanminimizethiscost.  5.Higherproductionefficiency.Powdercoatingsgreatlysimplifiesthecoatingprocessandshortenstheproductioncycle,itiseasytoachieveautomaticoperation,savesenergyandincreasesproductionefficiency.  ChuangzhiCoatingisaleadingmanufacturerofPainting&CoatingEquipmentwithmorethan20yearsofexperience,wedevelopthebestdesignandprovidecustom-builtsolutiontomeetallyourrequirementsabouttheSprayPaintingLineandPowderCoatingLine.IfyouneedPainting&Coatingequipmentwithhighqualityandcompetitiveprice,ChuangzhiCoatingwillbeyourbestchoice. AutomaticPowderCoatingEquipment/Booth:
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WhatisSandblasting? Itistheprocessofcleaningandrougheningthesurfaceofthesubstratebytheactionofhigh-speedsandflow.Usingcompressedairaspowertoformahigh-speedjetbeamtospraythematerial(copperore,quartzsand,corundum,ironsand)atahighspeedtothesurfaceoftheworkpiecetobeprocessed,sothattheappearanceorshapeoftheoutersurfaceoftheworkpieceischanged,andsurfaceoftheworkpieceisgivenacertaindegreeofcleanlinessanddifferentroughness.Improvesthefatigueresistanceoftheworkpiece,increasestheadhesionbetweenthesurfaceandthecoating,prolongsthedurabilityofthecoatingandalsofacilitatesthelevelinganddecorationofthecoating. Howdowechooseasandblastingmachine? Whetheritisclothingordailynecessities,wewillmakeachoice,nottomentionamachine,thenourchoicewillbemoreelaborateandstrict,thenhowdowechooseasandblastingmachine? 1.Dependsonthesizeoftheworkpiece,youcanchooseboxsandblastingmachine,mobilesandblastingmachine,andautomaticsandblastingmachine; 2.Dependsontheshapeoftheproduct,choosethespecificationsofthesandblastingmachine.Normallythespecificationsarelessthanonemeterandthespecificationsarefixed. 3.Thedegreeofproductsurfacerequirements,dependsonwhetherdryorwetsprayisused.Ifitisdryspray,therearemanyoptionsforabrasives.Wetsprayisusuallyglasssand,etc. 4.Theaccessoriesofthesandblastingmachineshouldbefamiliarwith.Sandblastinggunsandsandblastingglovesareoftenreplacedbecausesandblastingactuallywearsverybadly. Application: Sandblastingmachineisanewsurfacetreatmentprocessingequipment,widelyusedinmachinery,locks,electronicwatches,glasses,hardwaretools,molds,glass,ceramics,handicrafts,medicalequipmentandotherindustries. Itcanremoveoxidescales,residuesandburrs,glassthree-dimensionalengraving,sprayflowersandotherprocessesofcastingblanks,forging,stamping,welding,heattreatmentandmachinedparts.Appearanceeffectsofimitatingalloysonsurfacesofornamentssuchaswatchesandspectacles.Iscurrentlytheidealsurfaceprocessingandprocessingequipment.
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Sandblastingmachine,thatis,theuseofcompressedairinthehigh-speedflowinthesprayguntogeneratenegativepressuretogeneratetheejectoreffect.Theabrasiveinthestorageboxofthecycloneseparatorissuckedintothespraygunthroughthesandtube,andthenisejectedfromthenozzletothesurfaceoftheworkpiecewiththecompressedairflow.Toachievethepurposeofsandblasting.Intheworkingstate,compressedairandsandaremixedwhilespraying,makingfulluseofcompressedair,airflowandsandflowratecanbeeasilyadjusted,idealmixingratiocanbeobtained,energyandsandconsumptionislow,andthecleaningefficiencyishigh.Theinfluencingfactorsofvariousaspectsofsandblastingmachine:1、EffectofabrasivetypeonsurfaceresultsAbrasivesaredividedintosphericalandrhombohedralaccordingtothestateoftheparticles.Diamonds(whitesteeljadeandbrowncorundum)usuallyusedforsandblastingarediamond-shapedabrasives.Glassbeadsaresphericalabrasives.AfterP,H,andθvalues​​areset,thesurfaceresultsobtainedbysphericalabrasiveblastingaresmoother,andthesurfaceobtainedbyrhombicabrasivesisrelativelyrough,whilethesameabrasivehasthicknessandfineness.Thenumberofabrasivegrainsisdividedbythenumberofsievesinthecountry.Thethicknessisgenerallyreferredtoasthenumber.Thehigherthenumber,thesmallertheparticlesize.Afterthevalues​​ofP,H,andθareset,thehigherthenumberofthesameabrasiveblastingnumberis,thesmootherthesurfaceresultsare.2.TheinfluenceoftheadjustmentofthepressureonthesurfaceresultsAfterthethreequantitiesofS,H,andθareset,thegreaterthevalueofP,thehigherthejetflowvelocity,thehighertheblastingefficiency,andtherougherthesurfaceoftheworkpiece.Onthecontrary,thesurfaceisrelativelysmooth.3.InfluenceofchangesinthedistanceandangleofthespraygunonthesurfaceresultsAfterthePandSvalues​​areset,thisitemisthekeytothemanualsandblastingtechnology.Thespraygunisgenerally50to150mmawayfromtheworkpiece.Thefartherthespraygunisfromtheworkpiece,thejetflowThelowertheefficiency,thesmoothertheworkpiecesurface.Thesmallertheanglebetweenthespraygunandtheworkpiece,thelowertheefficiencyofthejetstreamandthesmoothertheworkpiecesurface.
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Provide customers with all kinds of non-standard coating production lines, coating equipment, environmental protection equipment and other overall solutions. At present, they have been widely recognized in the auto parts industry, furniture industry, musical instrument industry, cookware industry, home appliance industry, hardware industry and other fields. He used to be Honda, BYD, Wuzhou Dragon, Lizhong Wheel, Meishan.   Provide customers with all kinds of non-standard coating production lines, coating equipment, environmental protection equipment and other overall solutions. At present, they have been widely recognized in the auto parts industry, furniture industry, musical instrument industry, cookware industry, home appliance industry, hardware industry and other fields. He used to be Honda, BYD, Wuzhou Dragon, Lizhong Wheel, Meishan.

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