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Attractivechina2025080634
Cookware Complete Coating Line Cake Mold Automatic Electrostatic Painting Line
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Attractivechina Cookware Complete Coating Line Cake Mold Automatic Electrostatic Painting Line provides efficient and precise coating solutions. The production line uses electrostatic spraying technology to ensure that each cake mold can obtain a uniform and high-quality coating. The automated operation reduces manual intervention and improves production efficiency.
This coating line is famous for its advanced electrostatic spraying system, which provides stable coating results. The fully automatic design not only speeds up production, but also reduces material waste, making it an ideal choice for high-volume production.
It also combines intelligent control and environmentally friendly design to ensure high quality and low energy consumption during the coating process. The automation and precise control functions of the system allow each cake mold to obtain a consistent coating effect, which is suitable for a variety of production needs.
This coating line is specially designed for cake molds and has excellent coating capabilities. Its electrostatic coating technology is perfectly combined with the automated design, which improves the coating quality and production efficiency, reduces manual intervention and material waste, and is suitable for large-scale production.
Cookware Coating Line
1. The spraying room adopts a multi-level sprinkler system, which reduces the amount of paint mist in the exhaust gas of the spraying room by 30% and reduces the load of air duct cleaning and exhaust gas treatment.
2. Track painting with high speed, reduce the paint consumption by fixed gun and paint has save more than 10%.
3. It heats by the rest heat of curing oven through the exchanger of drying heating room that it saves energy.
4. It designs 3 sections in curing oven to avoid the heat loss in the oven when conveying. Transitional device ensures transportation and operation stability.
5. Quick changing between non-stick paint and ceramic paint in the inner coating line, it saves the processing time.
6. The chains of the full coating line fix very well so that it reduces the quantity of fixture.
7. The conveyor chain is higher type which is 60mm more than the old type chain, it has the advantage of conveying stability so that the workpiece on the line runs stability.
8. The automatic rotating device of the outer coating line is configured with belt transferring device which ensure the painted workpieces are good quality and stability when the workpieces are running.
9. The waste gas of curing oven is configured with variable frequency type exhaust fan. In the same time, it can meet all of the paints and ceramic paint process requirement and make sure the paint quality on the workpiece.
Technological Process
Pretreatment production line
Loading→Hot rinsing→Pre-degreasing→Degreasing→Rinsing→Direct spraying by pure water→Blow water→Drying→Cooling→Sand blasting→Rinsing desanding→Alkali corrosion→Rinsing→Neutralization→Rinsing→DI rinsing→Blow water→Drying→Cooling→Transfer
Ordinary anodizing technology
Loading→Pre-degreasing→Degreasing→Rinsing→Alkali corrosion→Rinsing→Neutralization→Rinsing→Direct spraying by pure water→Oxidation→Rinsing→Sealing→DI rinsing→Drying→Cooling→Unloading
Inner pot coating line process
Loading→Automatic dedusting→Pre-heating→Primer spraying→Primer drying→Cooling→Inner pot→Water level markpad printing→Pre-heating→Powder spraying→High temperature curing→Cooling→Unloading
Outer pot coating line process
Loading→Automatic dedusting→Pre-heating→Primer spraying→Primer drying→Cooling→Outer pot→Top-coat spraying→Top-coat drying→Cooling→High temperature curing→Cooling→Unloading
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Workpiece： Non-stick pan,kettle,rice cooker inner pot,home appliances,enamel pot,bakeware, etc. Workpiece material： Aluminum alloy, composite material (stainless steel, aluminum alloy, copper, etc.) Work system： 300 days/year; 20H/day; equipment utilization rate: 85% Spray booth temperature： 18~26°C Spray room humidity： 45~75%RH Spraying method： Fixed gun/robot Workpiece size： Ф130~300 mm*160H Production output： 800 pieces/hour Power： 380V 3φ 50 Hz Compressed air： Pressure≥0.7MPa±5% oil＜0.01mg/m³ solid ＜1.00mg/m³ dew point 0.6Mpa -20℃ Natural gas： Standard pressure is medium pressure 80kPa Tap water： Pressure≥1.5Kg／㎝2 Heating energy： Electricity, natural gas Note: Above data for reference only, the actual data will be calculated according to customer require -
Brand Name Attractivechina Dimension(L*W*H) Customized Design Place of Origin Guangdong, China Advantage High-efficiency,environmental-protection Production Capacity Depending on customer needs After-sales Service Provided Engineers available to service machinery overseas Product certificate EAC/CE,ISO14001,ISO45001,1SO9001
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