All categories
Related News
15
2025
-
09
Turnkey Coating Line Solutions for Multi-Industry Applications
Author：
Chuangzhi Coating
Coating requirements vary significantly across industries—the furniture industry needs to protect wood texture, the automotive industry pursues high-weather-resistant coatings, and the hardware industry focuses on corrosion and wear resistance. A single standard coating line can hardly meet multi-scenario needs. Turnkey coating line solutions focus on "customized design, full-process integration, and full-life-cycle services", providing enterprises in different industries with "turnkey" services through early demand diagnosis, mid-term equipment integration, and late-stage operation and maintenance support. As a professional manufacturer of coating line equipment, we have created hundreds of turnkey projects for furniture, automotive parts, hardware, railway transportation and other industries, forming a full-chain solution capability covering "pretreatment-spraying-curing-testing-environmental protection".
1. Industry Customization: Precisely Matching Coating Needs in Different Fields
a. Furniture Industry: Turnkey Solution Highlighting Texture and Environmental Protection
Targeting the characteristics of solid wood and board furniture, the turnkey solution focuses on "UV coating + dust recycling":
- (1)Process Design: Configure an assembly line of "automatic sanding-UV roller coating-UV curing-film thickness testing". Primer adopts roller coating (efficiency 30-50 pieces/hour), and topcoat adopts shower coating (high-gloss effect) or spraying (matte effect), adapting to flat doors, carved cabinets and other products;
- (2)Environmental Configuration: The spray booth is equipped with a high-efficiency dust collection system (collection rate ≥99%), and the UV curing area is equipped with an ozone decomposition device (ozone concentration ≤0.1mg/m³) to meet the environmental protection requirements of the furniture industry;
- (3)Flexible Production: Adopt a modular line design, supporting quick switching of 10-20 product types (changeover time ≤15 minutes), adapting to the "multi-variety small-batch" production mode of the furniture industry.
b. Automotive Parts Industry: Turnkey Solution with High Weather Resistance and Uniformity
For parts such as wheels and frames, the solution focuses on "electrostatic spraying + high-temperature curing":
- (1)Core Equipment: Integrate pretreatment line (degreasing-phosphating-passivation), electrostatic spraying robot (6-axis linkage, accuracy ±0.1mm), high-temperature curing oven (180-200℃, temperature difference ±3℃) to ensure coating salt spray resistance ≥1000 hours;
- (2)Quality Control: Configure online film thickness gauge (accuracy ±1μm) and adhesion tester, and sample each batch for impact resistance test (≥50kg·cm), with unqualified products automatically diverted;
- (3)Efficiency Optimization: Adopt AGV automatic loading and unloading, and control the line cycle at 2-3 minutes/piece to meet the "large-batch standardization" demand of automotive parts.
c. Hardware Industry: Turnkey Solution with Corrosion Resistance, Wear Resistance and Low Cost
For small hardware such as hinges and brackets, the solution focuses on "powder coating + high-efficiency recycling":
- (1)Process Simplification: Adopt a short process of "sandblasting-electrostatic powder spraying-low-temperature curing", with powder utilization rate ≥98% (two-stage recycling system) to reduce material costs;
- (2)Equipment Adaptation: Configure overhead conveyor chain (speed 5-10m/min) and small spraying robot (load 5kg) to adapt to the continuous production of small-size hardware;
- (3)Cost Control: Select economical curing oven (120-150℃), with energy consumption 30% lower than high-temperature oven, suitable for the cost-sensitive characteristics of the hardware industry.
2. Core Capabilities of Turnkey Solutions: Full-Process Integration and Management
a. Early Planning: Systematic Design from Demand to Implementation
- (1)Demand Diagnosis: Conduct on-site research to clarify enterprise production capacity (e.g., 500 sets/day in furniture industry), product characteristics (e.g., automotive parts material), and environmental standards (e.g., VOC emission ≤30mg/m³), and output the "Turnkey Solution Feasibility Report";
- (2)Layout Design: Adopt CAD+BIM 3D modeling to optimize line layout (e.g., "U-shaped" to reduce floor space) and logistics path (avoid cross congestion), and reserve 30% expansion space to adapt to future production capacity growth;
- (3)Cost Calculation: Refine the full-life-cycle costs of equipment, installation and operation, and provide 3-5-year investment return analysis to help enterprises control budgets.
b. Mid-Term Integration: Seamless Connection of Equipment and Processes
- (1)Equipment Integration: Uniformly purchase, install and debug core equipment (spray guns, curing ovens, testing instruments) to ensure parameter matching between different equipment (e.g., linkage between spraying pressure and curing temperature);
- (2)Process Optimization: Adjust parameters according to industry characteristics—such as setting UV curing energy to 800-1000mJ/cm² for furniture and powder curing time to 15-20 minutes for hardware—to ensure process stability;
- (3)Personnel Training: Provide training on equipment operation, parameter adjustment and fault diagnosis for enterprises to ensure rapid production reach after launch (production reach cycle ≤1 month).
c. Late-Stage Services: Full-Life-Cycle Operation and Maintenance Support
- (1)Real-Time Monitoring: Build a remote operation and maintenance platform to monitor equipment operation parameters (e.g., spraying pressure, oven temperature) in real time, automatically alarm and dispatch maintenance when abnormalities occur;
- (2)Consumable Supply: Provide long-term supply services for consumables such as coatings, filter elements and spray guns to ensure consistent quality (e.g., powder coating color difference ΔE ≤1.0);
- (3)Upgrade and Transformation: Provide line expansion and process upgrade services (e.g., adding robot spraying stations) according to industry standard updates (e.g., new environmental regulations) and enterprise production capacity growth.
3. Application Cases: Effectiveness of Cross-Industry Turnkey Solutions
- (1)Furniture Enterprise Case: After a solid wood furniture factory introduced the turnkey solution, its production capacity increased from 300 sets/day to 500 sets/day, paint utilization rate from 65% to 85%, VOC emissions met standards, and annual profit increased by 40%;
- (2)Automotive Parts Case: After an wheel enterprise adopted the solution, the coating qualification rate increased from 88% to 99.5%, single-shift production capacity increased by 50%, and it successfully entered the supply chain of mainstream automakers;
- (3)Hardware Enterprise Case: Through the solution, a small hardware factory reduced powder loss rate from 10% to 2%, labor cost by 50%, and shortened the investment return cycle to 1.5 years.
Conclusion
The core of turnkey coating line solutions for multi-industry applications is "industry demand-oriented and full-process service-supported". By customizing designs to adapt to different industry characteristics, integrating equipment and processes to achieve efficient production, and relying on full-life-cycle services to ensure long-term stable operation, it can provide enterprises with a full solution for coating line construction from "0" to "1". As an equipment manufacturer, we will continue to deepen the process characteristics of various industries, continuously optimize solutions, and help enterprises achieve the three goals of "efficiency improvement, cost reduction and environmental compliance" in the coating process.
Previous
Contact Us
No.2 Yingbin Avenue, High-tech District, Zhaoqing City, Guangdong Province, China.
Online Message